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基于EDEM的钕铁硼磁粉压型工艺力学特征模拟

Simulation of mechanical characterristics of NdFeB magnetic powder molding process based on EDEM

  • 摘要: 为了优化烧结钕铁硼冲压工艺,基于EDEM有限元分析软件建立混粉计算模型。在仿真中定义了材料相关属性,并加载边界条件,对其求解及后处理。利用仿真手段分析了模具倒角、模具脱模斜度对压应力的影响,为钕铁硼磁粉压型过程中提升压坯质量、优化工艺参数提供了理论参考。模拟结果表明,适当的模具倒角和尽量增大模具脱模斜度能够显著降低压应力,降低模具磨损和设备损耗,提升压坯的质量,但具体设置设计参数要根据实际情况进行选择。

     

    Abstract: In order to optimize the stamping process of sintered NdFeB,a powder mixing calculation model was established based on EDEM finite element analysis software. In the simulation,the material properties are defined,and the boundary conditions are loaded,solved and post-processed. The influence of mold fillet and draft angle on compressive stress was analyzed through simulation,providing a theoretical reference for improving the quality of green compacts and optimizing process parameters during the compaction of NdFeB magnetic powder. The simulation results show that the appropriate mold chamfering as far as possible to increase the mold demoulding slope can significantly reduce the compressive stress and equipment deterioration,so as to reduce the mold wear and improve the quality of the compact. However,the specific design parameters should be selected based on actual conditions.

     

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