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超高强弹簧钢54SiCrV和65SiCrV表面氧化铁皮特征对比

Comparative study on the characteristics of on the surface of ultra-high strength spring steels of 54SiCrV and 65SiCrV

  • 摘要: 为了研究不同加热工艺下成分调整对氧化铁皮结构特征、微观形貌及力学性能的影响,以54SiCrV和65SiCrV弹簧钢为研究对象,对其进行高温氧化实验,探究不同高温氧化工艺条件下2种弹簧钢生成氧化铁皮的微观组织特征和物相组成,并采用纳米压痕对氧化铁皮的易剥离特征进行分析。结果表明,在工艺2、4、5、6、7、8条件下,54SiCrV钢H/E比高于65SiCrV钢,即在这些高温氧化工艺条件下,54SiCrV钢的内层氧化铁皮结构致密性高于65SiCrV钢。2种钢氧化铁皮均主要为Fe2O3、Fe3O4、FeO、Fe2SiO4和FeCr2O4等氧化物组成。2种钢氧化铁皮均出现明显的分层现象,内层结构较致密、中间层较疏松、外层较薄。内层氧化铁皮主要为Fe2SiO4/ FeCr2O4/FeO混合层。最外层氧化铁皮与典型的氧化铁皮特征结构一致,主要由Fe2O3和少量Fe3O4组成;中间层氧化铁皮主要以Fe3O4为主,还含有少量的FeO。在工艺7条件下,65SiCrV的氧化铁皮比54SiCrV的更加疏松多孔,在后续的高压水除鳞中易于去除。

     

    Abstract: To study the effect of composition adjustment under different heating processes on the structural characteristics, micro-morphology, and mechanical properties of the oxide scale,taking 54SiCrV and 65SiCrV steels as research objects, high-temperature oxidation tests were conducted to investigate the microstructure characteristics and phase composition of iron oxide scales generated by the two steels under different high-temperature oxidation conditions. The easy peeling characteristics of iron oxide scales were studied using nanoindentation. The results indicated that the H/E ratio of 54SiCrV steel was higher than that of 65SiCrV steel under the conditions of process 2, 4, 5, 6, 7, 8, that was, the compactness of the innner layer of iron oxide scale structure of 54SiCrV steel was higher than that of 65SiCrV steel under these high-temperature oxidation process conditions. The iron oxide scales of both experimental steels were mainly composed of oxides such as Fe2O3、Fe3O4、FeO、Fe2SiO4 and FeCr2O4. The oxide scale of both types of steel showed obvious layering phenomenon, with a denser inner layer structure, a looser middle layer, and a thinner outer layer. The inner layer of iron oxide scale was mainly composed of a Fe2SiO4/FeCr2O4/FeO mixed layer. The outermost layer of iron oxide scale was consistent with the typical characteristic structure of iron oxide scale, mainly composed of Fe2O3 and a small amount of Fe3O4. The intermediate layer of iron oxide scale was mainly composed of Fe3O4 and also contained a small amount of FeO. Under process 7 conditions, the oxide scale of 65SiCrV was more porous and porous than that of 54SiCrV, making it easier to remove in subsequent high-pressure water descaling.

     

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