投审稿入口

水喷砂表面处理中磨料对除锈效率的应用研究

Application research on the effect of abrasives on rust removal efficiency in water blasting surface treatment

  • 摘要: 本研究针对水喷砂工艺替代传统干喷砂的工业化需求,通过试验对比石英砂、铁矿砂和铜矿砂3种常用磨料在水喷砂中的除锈效率与适用性。结果表明,石英砂因多孔结构易结块,导致设备效率下降及表面处理不均;铁矿砂虽效率较石英砂提升22.97%,但存在锈蚀污染风险;而10~20目(2 000~850 μm)铜矿砂凭借高硬度、规则颗粒形状及耐腐蚀性,施工效率达4.16 m2/h,较铁矿砂提升14.3%,且无堵塞问题,综合成本与效果最优。研究进一步提出石榴石作为环保替代材料的潜在价值,为水喷砂工艺的磨料选择及多目标优化提供重要参考。

     

    Abstract: Aiming at the industrial demand for replacing conventional dry sandblasting with water blasting technology, this study experimentally compares the rust removal efficiency and applicability of three commonly used abrasives, namely quartz sand, iron ore sand and copper ore sand, in water blasting treatment. The results demonstrate that quartz sand tends to agglomerate owing to its porous structure, which results in reduced equipment efficiency and uneven surface treatment; while iron ore sand increases the efficiency by 22.97% compared with quartz sand, it carries the risk of rust contamination. In contrast, copper ore sand with a particle size of 10-20 mesh (2 000-850 μm) features high hardness, regular particle morphology and excellent corrosion resistance, achieving a construction efficiency of 4.16 m2/h, which represents a 14.3% improvement over iron ore sand with no clogging issues, thus rendering it the optimal choice in terms of comprehensive cost and treatment performance. Furthermore, this study proposes the potential value of garnet as an eco-friendly alternative abrasive, providing a significant reference for abrasive selection and multi-objective optimization of the water blasting process.

     

/

返回文章
返回