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氧环境中激光清洗钢材表面的机制及其耐腐蚀性

Mechanisms of laser cleaning of steel surfaces in oxygen environment and its corrosion resistance

  • 摘要: 传统化学发黑工艺虽广泛应用于金属表面防腐处理,但其存在环境污染的问题。提出在氧环境中采用纳秒脉冲激光清洗钢材表面,原位形成连续黑色Fe3O4氧化膜的新工艺,并评估了其形成质量与激光参数之间的关系。研究表明,钢材表面氧化膜的厚度随着激光能量密度和扫描次数的增加而增加,随扫描速度的增加而减少,膜厚在1~12 μm范围内可调。尽管激光发黑膜存在龟裂,但这一缺陷并未显著降低氧化膜的耐蚀性和与基材的结合强度。电化学测试结果表明,激光发黑处理显著提升了钢材的耐腐蚀性,可与传统化学发黑相媲美。盐雾试验进一步验证了,当氧化膜厚度为4.4~7.5 μm时,材料表现出最优的耐腐蚀性能。此外,氧化层中的点缺陷被识别为影响耐腐蚀性的关键因素。精确控制激光加工参数至关重要,以确保氧化膜的质量和耐腐蚀性。该研究结果为未来激光工艺的优化提供了重要指导,展示了激光技术在制备高性能防腐表面涂层方面的潜力。

     

    Abstract: Although traditional chemical blackening process is widely used for corrosion protection on metal surfaces, it poses environmental pollution issues. A novel technique was proposed for in-situ formation of a continuous black Fe3O4 oxide film on steel surfaces using nanosecond pulse laser irradiation in an oxygen environment, and the relationship between film quality and laser parameters was evaluated. The research indicates that the thickness of the oxide film on steel surfaces increases with the increase in laser energy density and scan times but decreases with the increase in scanning speed, with the film thickness adjustable within the range of 1 to 12 μm. Despite the presence of mud cracks in the laser-blackened film, this defect does not significantly reduce the corrosion resistance and adhesion strength to the substrate. Electrochemical test results demonstrate a significant enhancement in corrosion resistance of steel with laser cleaning in oxygen environment, comparable to traditional chemical blackening. Salt spray tests further confirm that a film thickness in the range of 4.4 to 7.5 μm provides optimal corrosion resistance. Moreover, point defects in the oxide layer are identified as crucial factors affecting corrosion resistance. Therefore, precise control of laser processing parameters is crucial to ensure the quality and corrosion resistance of the oxide film. The findings of this study provide important guidance for optimizing future laser processes, showcasing the potential of laser technology in preparing high-performance anti-corrosion surface coatings.

     

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