激光清洗效果对不锈钢零件表面氧化层损伤识别的影响分析
Analysis of influence of laser cleaning effect on identification of surface oxide layer damage on stainless steel parts
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摘要: 激光清洗造成的氧化层损伤在视觉上与未损伤的氧化层差异非常细微,损伤区域与背景的对比度低,导致在原始图像中难以清晰区分,造成损伤识别精准度下降。为此提出一种新方法解决此问题,并对激光清洗效果对不锈钢零件表面氧化层损伤识别影响进行分析。采用Otsu算法自动计算最佳全局阈值,确定不锈钢零件表面氧化层损伤区域图像,初步将图像分为氧化层和非氧化层,将氧化层从整体图像中初步分离出来。利用分水岭算法处理Otsu初步分割后存在的边界不清晰问题,使得相互接触或重叠的氧化层区域精准分割,排除了非目标区域的干扰。将不锈钢零件表面氧化层原始图像和经过非线性扩散后的图像展开差分运算,依据差分图像中图像块的标准差组建自适应二值化模型,对差分图像展开二值化处理,在保留重要边缘信息的基础上,抑制背景不均匀性,进而实现不锈钢零件表面氧化层损伤识别,有效提升了识别效果。实验研究表明,所提方法可以对不锈钢零件表面氧化层损伤展开准确地识别。Abstract: The damage to the oxide layer caused by laser cleaning is visually very subtle compared with the unda-maged oxide layer,and the contrast between the damaged area and the background is low, making it difficult to distinguish clearly in the original image,resulting in a decrease in the accuracy of damage recognition. A new method was proposed to solve this problem, and the influence of laser cleaning effect on the identification of surface oxide layer damage on stainless steel parts was analyzed. The Otsu algorithm was used to automatically calculate the optimal global threshold,determine the image of the damaged area of the oxide layer on the surface of stainless steel parts,preliminarily divide the image into oxide layer and non-oxide layer,and separate the oxide layer from the overall image. The watershed algorithm was employed to address the boundary ambiguity issue in the initial Otsu segmentation,enabling precise segmentation of oxide layer regions that are in contact or overlap with each other,while eliminating interference from non-target areas. Differential operation was performed between the original image of the oxide layer on the surface of stainless steel parts and the image after nonlinear diffusion. Based on the standard deviation of image blocks in the differential image,an adaptive binarization model was constructed to perform binarization processing on the differential image. While preserving important edge information, background non-uniformity was suppressed,thereby achieving damage identification of the oxide layer on the surface of stainless steel parts and effectively improving the recognition performance. Experimental results demonstrate that the proposed method can accurately identify surface oxide layer damage on stainless steel parts.
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