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激光热处理参数对YG8硬质合金刀具硬度与耐磨性的影响及优化

Effect and optimization of laser heat treatment parameters on the hardness and wear resistance of YG8 cemented carbide tools

  • 摘要: 系统探究激光功率、扫描速度和处理温度等激光热处理工艺参数对YG8硬质合金刀具硬度与耐磨性的影响。实验设置激光功率分别为640、840、1 040 W,扫描速度分别为1.0、1.5、2.0、2.5 mm/s,处理温度分别为600、800、1 000 ℃,并利用硬度计与磨损试验机进行测试,以揭示最优工艺组合及其作用机制。结果表明,在激光功率为840 W时,刀具表面硬度最高,载荷4.9N下为(150HV±4HV),稳态摩擦因数最低(0.292±0.015);扫描速度为2.0 mm/s时,硬度最高(160HV±4HV),摩擦因数最低(0.350±0.015);处理温度为800 ℃时,硬度最高(152HV±4HV),摩擦因数最低(0.30±0.015)。综合对比,在激光功率840 W、扫描速度2.0 mm/s、处理温度800 ℃的工艺组合下,YG8硬质合金刀具表现出最优的硬度与耐磨性。说明通过合理调控激光热处理工艺参数,可显著提升YG8硬质合金刀具表面性能,尤其适用于高精度加工领域。

     

    Abstract: This study systematically investigated the effects of laser heat treatment parameters, including laser power, scanning speed, and processing temperature, on the hardness and wear resistance of YG8 cemented carbide tools. The laser power was set at 640, 840, and 1 040 W, scanning speeds of 1.0, 1.5, 2.0, and 2.5 mm/s, and processing temperatures of 600, 800, and 1 000 ℃. A hardness tester and a wear testing machine were employed to identify the optimal process combination and elucidate the underlying mechanism. The results indicated that the highest surface hardness under a Q4.9 N load was (150HV±4HV) with the lowest steady-state coefficient of friction of (0.292±0.015) at a laser power of 840 W, (160HV±4HV) with coefficient of friction of (0.350±0.015) at a scanning speed of 2.0 mm/s, and (152HV±4HV) with coefficient of friction of (0.30±0.015) at a processing temperature of 800 ℃, respectively. The optimal combination of laser power at 840 W, scanning speed of 2.0 mm/s, and processing temperature of 800 ℃ yielded the best overall hardness and wear resistance for the YG8 tools. The findings demonstrate that rational control of laser heat treatment parameters can significantly improve the surface performance of YG8 cemented carbide tools, making them particularly suitable for high-precision machining applications.

     

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