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退役光伏组件硅/玻璃材料高值化回收及湿法除杂技术研究进展

Research Progress on High-Value Recovery and Wet-Chemical Impurity Removal Technologies for Silicon/Glass Materials in Retired Photovoltaic Modules

  • 摘要: 全球光伏装机容量持续增长,早期投运组件逐步进入报废周期,退役晶硅光伏组件资源化回收已成为循环经济领域亟待解决的工程难题。光伏玻璃与硅材料是两大核心高价值组分,然而,当前主流回收工艺普遍对二者进行降级利用,造成高纯硅料与优质石英资源的极大浪费。本文在梳理硅与光伏玻璃高值化利用方向的基础上,针对组件拆解预处理引发的界面金属杂质附着与赋存形态转变难题,系统探究了不同湿法化学体系的除杂机理。从金属脱除效率、刻蚀选择性、对硅晶格与二氧化硅网络本征结构的保护能力等维度,对比分析了传统无机强酸、碱性刻蚀、有机酸络合及新型深共晶溶剂(DES)四类体系的性能差异。研究表明,传统强酸体系虽除杂效率较高,但会无选择性地同步损伤硅基体与玻璃结构,且环境风险突出;DES作为绿色温和介质,具备高选择性、低腐蚀性以及可循环利用等显著优势,能够实现硅与玻璃的协同无损纯化,是未来最具发展潜力的技术方向。本文为光伏回收模式从单一贵金属提取向硅与玻璃协同高纯度再生的转型提供了路径支撑,可为退役光伏材料的低碳、高质量循环利用提供理论依据与工程参考。

     

    Abstract: With the sustained growth of global photovoltaic(PV) installed capacity,early-service modules are gradually entering their end-of-life phase,making the resource recovery of retired crystalline silicon PV modules an urgent engineering challenge in the circular economy. PV glass and silicon materials constitute two core high-value components;However,current mainstream recycling processes predominantly resort to downcycling both,resulting in a massive waste of high-purity silicon and premium quartz resources. On the basis of delineating high-value utilization pathways for recovered silicon and PV glass,this paper systematically investigates the impurity removal mechanisms of various wet chemical systems,with a focus on the challenges of interfacial metal impurity adhesion and the transformation of their occurrence states induced by module dismantling and pretreatment. The performance differences among four types of systems—traditional inorganic strong acids,alkaline etching,organic acid complexation,and novel deep eutectic solvents(DES)—are compared in terms of metal removal efficiency,etching selectivity,and their capacity to preserve the intrinsic structures of the silicon lattice and the silica network. The results show that although traditional strong acid systems deliver high impurity removal efficiency,they non-selectively damage both the silicon substrate and the glass matrix while posing significant environmental risks. In contrast,DES,serving as a green and mild medium,exhibit high selectivity,low corrosivity,and excellent recyclability,enabling synergistic and non-destructive purification of silicon and glass,and thus represent the most promising technological direction for future development. This paper charts a pathway for transforming the PV recycling paradigm from simple precious metal extraction toward the synergistic high-purity regeneration of silicon and glass,providing a theoretical basis and engineering reference for the low-carbon,high-quality recycling of retired photovoltaic materials.

     

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