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基于YOLOv5的铲齿缺失实时在线监测系统研发及应用

Study and Application of Real-time Online Detection System for Shovel Tooth Missing Based on YOLOv5 Algorithm

  • 摘要: 露天矿山铲装设备的铲齿一旦脱落或断裂,极易随物料进入后续破碎工序,引发破碎系统严重损毁,给企业造成不可估量的直接与间接经济损失。目前虽有少量关于铲齿缺失在线监测报警的文献和专利报道,但受限于传统机器学习算法本身及移动设备算力等因素,系统实时性难以满足现场要求,真正实现工程应用的技术产品鲜有报道。为攻克这一长期困扰国内外露天矿山的重大安全问题,基于机器视觉的多目标检测YOLOv5算法,采用从底层到高层的层次化特征描述策略,构建了一套集实时在线监测与智能报警于一体的铲齿工作状况监控系统,能够对铲齿缺失事故及时发出预警。该系统已在国内多种型号铲装设备上投入实际应用,运行效果验证了其在可靠性、实时性和准确性方面的优异表现,可有效降低矿山生产安全风险,避免因铲齿缺失引发的重大经济损失,同时为矿山数字化、智能化、无人化及科学化管理平台的建设与完善提供坚实的技术支撑。

     

    Abstract: Once the teeth of loading equipment in open-pit mines fall off or break,they are highly likely to enter subsequent crushing processes along with the material,potentially causing catastrophic damage to the crushing system and incurring immeasurable direct and indirect economic losses to the enterprise. Although a few literature reports and patents on online monitoring and alarming for missing teeth exist,the real-time performance of such systems remains inadequate for on-site requirements due to limitations of traditional machine learning algorithms and the computing power of mobile devices. As a result,few technologically mature products have actually been applied in engineering practice. To address this major safety issue that has long plagued open-pit mines worldwide,this study employs the multi-object detection YOLOv5 algorithm based on machine vision,combined with a hierarchical feature description strategy from low to high levels,to develop an integrated monitoring system that performs real-time online monitoring and intelligent alarming of the working status of dipper teeth,capable of issuing timely warnings against tooth loss accidents. The system has been put into practical application on various types of loading equipment in China,and its operational performance has verified its reliability,real-time capability,and accuracy. It can effectively reduce safety risks in mining production,prevent significant economic losses caused by missing teeth,and provide solid technical support for the construction and improvement of digital,intelligent,unmanned,and scientific management platforms in open-pit mines.

     

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