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某高钙低品位氧化锌矿石的阴阳离子组合捕收剂浮选研究

Cationic-Anionic Combined Collector Flotation Study For a High-Calcium Low-Grade Zinc Oxide Ore

  • 摘要: 针对云南某高钙低品位氧化锌矿中锌矿物与方解石浮选分离困难的问题,在工艺矿物学研究的基础上,采用碳酸钠为分散剂、硫化钠为硫化剂、六偏磷酸钠为抑制剂,以改性含氧胺KOX-3与含膦酸阴离子KX-2构成阴阳离子组合捕收剂进行浮选试验。矿石锌品位5.56%,氧化率约91%,主要有用矿物为菱锌矿和异极矿,脉石以方解石为主(含量51.65%)。通过条件试验确定最佳药剂制度为碳酸钠用量3 000 g/t、硫化钠用量10 kg/t、六偏磷酸钠用量1 000 g/t、KOX-3用量500 g/t、KX-2用量100 g/t;在磨矿细度-0.074 mm占80%条件下,采用粗选1精矿经2次精选(中矿返回粗选2)、粗选1尾矿经1粗2扫3精的闭路流程,两路精矿合并,最终获得锌精矿品位22.87%、回收率80.35%的良好指标。结果表明,该阴阳离子组合捕收剂浮选方案药剂制度简单、流程结构合理,能有效实现锌矿物与方解石分离,可为同类型高钙氧化锌矿的高效回收提供技术借鉴,对释放我国复杂难选氧化锌矿资源潜力、降低对外依存度具有重要现实意义。

     

    Abstract: To address the difficulty in separating zinc minerals from calcite in a high-calcium,low-grade zinc oxide ore from Yunnan,flotation tests were conducted based on process mineralogy studies,using sodium carbonate as a dispersant,sodium sulfide as a sulfidizing agent,sodium hexametaphosphate as a depressant,and a cationic-anionic combined collector composed of modified oxygen-containing amine KOX-3 and phosphonic acid-containing anion KX-2. The ore contains Zn of 5. 56% with an oxidation rate of about 91%;The main valuable minerals are smithsonite and hemimorphite,while the gangue is predominantly calcite(51. 65%). Condition tests determined the optimal reagent regime as:Na2CO3 of 3 000 g/t,Na2S of 10 kg/t,sodium hexametaphosphate of 1 000 g/t,KOX-3 of 500 g/t,and KX-2 of 100 g/t. Under a grinding fineness of 80% passing 0. 074 mm,a closed-circuit flowsheet was adopted,in which the rougher 1 concentrate was cleaned twice(with the cleaner 1 middlings returned to rougher 2),and the rougher 1 tailings were subjected to one roughing,two scavenging,and three cleaning stages;The two concentrate streams were combined to yield a final zinc concentrate with a grade of 22. 87% Zn and a recovery of 80. 35%. The results indicate that this flotation scheme with the cationic-anionic combined collector features a simple reagent regime and a well-structured flowsheet,effectively achieving separation of zinc minerals from calcite. It can provide a technical reference for the efficient recovery of similar high-calcium zinc oxide ores,and is of practical significance for unlocking the potential of complex refractory zinc oxide resources in China and reducing external dependence on zinc.

     

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