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石英砂岩制备高纯石英砂工艺中的化学提纯研究

Study on Chemical Purification in the Process of Preparing High Purity Quartz Sand from Quartz Sandstone

  • 摘要: 针对石英砂岩制备石英砂过程中物理选矿难以去除颗粒表面矿物、包裹体及晶格内部杂质的问题,以SiO2含量为98.07%的河北某地石英砂岩为原料,经破碎、磨矿、分级、磁选预处理至0.212~0.106 mm粒度,再经浮选提纯获得SiO2含量为99.67%的石英砂浮选精矿,并系统研究了酸浸与氯化焙烧协同作用下的提纯效果。结果表明:酸浸过程中氢氟酸对杂质去除贡献突出;采用0.8 mol/L氢氟酸与4 mol/L磷酸按体积比1∶1混合,于80℃浸出4 h后,Al、Fe、Ti去除率分别为85.28%、67.64%和16.75%。为进一步提高提纯效率,引入氯化焙烧工艺,将石英砂与质量分数3%的氯化钠混合,于900℃氯化焙烧4 h,并构建“酸浸预处理(一次酸浸)—氯化焙烧—二次酸浸”工艺体系。最终Al、Fe、Ti去除率分别提升至89.86%、79.43%和56.18%,石英砂SiO2含量由99.670%提高至99.979%,杂质总量降至212.1 mg/kg。本研究揭示了酸化学侵蚀与氯化焙烧对石英杂质迁移置换及表面溶解除杂的协同机制,为石英砂岩提纯制备高纯度石英砂提供了高效可行的工艺路径。

     

    Abstract: To address the problem that physical beneficiation can hardly remove minerals on particle surfaces,inclusions,and impurities within the crystal lattice during the preparation of quartz sand from quartz sandstone,quartz sandstone from a certain area in Hebei with a SiO2 content of 98. 07% was used as the raw material. After pretreatment by crushing,grindingclassification,and magnetic separation to a particle size of 0. 212~ 0. 106 mm,a quartz sand flotation concentrate with a SiO2 content of 99. 67% was obtained by flotation purification. The purification effect under the synergistic action of acid leaching and chlorination roasting was systematically studied. The results show that during acid leaching,hydrofluoric acid made a prominent contribution to impurity removal. When 0. 8 mol/L hydrofluoric acid and 4 mol/L phosphoric acid were mixed at a volume ratio of 1 ∶ 1 and used for leaching at 80 ℃ for 4 h,the removal rates of Al,Fe,and Ti reached 85. 28%,67. 64%,and 16. 75%,respectively. To further improve the purification efficiency,chlorination roasting was introduced. Quartz sand was mixed with 3% sodium chloride and subjected to chlorination roasting at 900 ℃ for 4 h,and a process system of " acid leaching pretreatment(primary acid leaching)-chlorination roasting-secondary acid leaching" was established. Finally,the removal rates of Al,Fe,and Ti increased to 89. 86%,79. 43%,and 56. 18%,respectively;The SiO2 content of the quartz sand increased from 99. 670% to 99. 979%,and the total impurity content decreased to 212. 1 mg/kg. This study reveals the synergistic mechanism of acid chemical etching and chlorination roasting on impurity migration/replacement and surface dissolution-mediated removal in quartz,providing an efficient and feasible process route for purifying quartz sandstone to prepare high-purity quartz sand.

     

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