投审稿入口

超深竖井改性超细水泥注浆材料配比试验研究

Experimental Study on Mix Proportion of Modified Superfine Cement Grouting Material for Ultra-Deep Shaft

  • 摘要: 为改善超深竖井裂隙岩体注浆效果,解决传统注浆材料在裂隙水封堵与围岩加固中性能不足的问题,以超细水泥为基材,采用正交试验与极差分析法,研究硅灰、粉煤灰、超细矿渣粉和减水剂掺量对超细水泥浆液流动度、析水率、凝结时间及结石体抗压强度的影响规律。结果表明:粉煤灰对浆液流动度、析水率及结石体抗压强度的影响最为显著,硅灰对凝结时间的改善效果最为突出,超细矿渣粉与减水剂的影响相对较弱。各因素对浆液性能的影响具有明显的互补性,复掺条件下可协同优化浆液的流动性、稳定性与力学性能。综合考虑抗压强度、凝结时间、流动度及析水率的重要性排序,确定最优配合比为硅灰掺量12%、粉煤灰掺量30%、超细矿渣粉掺量20%、减水剂掺量0.15%。现场应用表明,注浆后井筒单孔涌水量降至2 m3/h以下,堵水率达90%,改性超细水泥注浆材料在裂隙岩体注浆中具有良好的适用性与工程效果。

     

    Abstract: To improve the grouting effectiveness in fractured rock masses of ultra-deep shafts and address the performance deficiencies of conventional grouting materials in water sealing and surrounding rock reinforcement,superfine cement was selected as the base material. The orthogonal tests and range analysis were used to investigate the effects of silica fume,fly ash,ultrafine ground granulated blast-furnace slag,and superplasticizer dosages on the fluidity,bleeding rate,setting time,and compressive strength of superfine cement grout. The results indicate that fly ash exhibits the most significant influence on fluidity,bleeding rate,and compressive strength,while silica fume predominantly improves the setting time. The effects of ultrafine slag and superplasticizer are relatively minor. The combined use of multiple admixtures demonstrates complementary effects on grout performance,enabling synergistic optimization of fluidity,stability,and mechanical properties. Considering the priority order of compressive strength,setting time,fluidity,and bleeding rate,the optimum mix proportion was determined as 12% silica fume,30% fly ash,20% ultrafine slag,and 0. 15% superplasticizer by mass of cement. Field application shows that the water inflow of a single borehole was reduced to below 2 m3/h after grouting,with a water sealing rate of 90%,confirming the favorable applicability and engineering effectiveness of the modified superfine cement grouting material in fractured rock mass grouting.

     

/

返回文章
返回