赤泥基井下充填材料性能与配比优化研究
Study on Performance and Proportion Optimization of Red Mud-Based Backfill Materials for Underground Mine
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摘要: 赤泥大量堆存带来突出的环境污染与安全隐患。为实现赤泥井下规模化消纳,以贵州某富水铝土矿充填开采为工程背景,开展赤泥基胶结充填材料配比优化研究。采用正交试验综合考察配比因素对充填体力学性能、抗水稳定性及充填料浆输送特性的影响,揭示赤泥—粉煤灰复合体系的协同强化机制。研究表明:赤泥提供的强碱性环境能够激发粉煤灰火山灰活性,粉煤灰同时优化体系颗粒级配,二者共同致密基体微观孔隙结构,改善充填体力学性能与水稳定性能;料浆浓度是决定料浆泌水特性与流变输送能力的主控因素,配比区间需要兼顾充填体服役性能与管道泵送要求。建立多指标约束下性能与配比的回归模型,以充填成本最小化为目标完成配比寻优,得到适配矿区工况的充填方案。研究可为高碱赤泥固废资源化处置及富水铝土矿山充填开采提供理论支撑与工程借鉴。Abstract: Large-scale stockpiling of red mud causes serious environmental pollution and potential safety hazards. To realize large-scale underground disposal of red mud,proportion optimization of red-mud-based cemented backfill material was carried out with the background of backfill mining in a water-rich bauxite mine in Guizhou. Orthogonal tests were adopted to investigate the effects of mixture factors on mechanical properties,water stability of backfill and transportation characteristics of filling slurry,and the synergistic strengthening mechanism of red mud-fly ash composite system was revealed. The results show that the strong-alkaline environment provided by red mud can activate the pozzolanic activity of fly ash,and fly ash optimizes the particle gradation of material system. Together they densify the micro-pore structure and improve mechanical and water-resistant performance of backfill. Slurry concentration is the dominant factor governing bleeding property and rheological pumpability,and the mixture range should satisfy both service performance of backfill and pipeline transportation requirements. Regression models under multi-index constraints between performances and mixture variables were established. The mixture scheme adaptive to mine conditions was obtained by optimization with the objective of minimum backfill cost. This study provides theoretical support and engineering reference for resource utilization of high-alkali red mud and backfill mining in waterrich bauxite mines.
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