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高铝精炼渣对普通硅酸盐水泥水化进程及性能影响

Influence of High-Alumina Ladle Slag on Hydration and Properties of Ordinary Portland Cement

  • 摘要: 基于高铝精炼渣与铝酸盐水泥的相似性,本研究提出将其作为一种速凝型掺合料,用于调控并制备矿山用临时支护材料,系统探究其对普通硅酸盐水泥水化进程及宏观性能的影响。结果表明,高铝精炼渣的掺入可显著调控体系的凝结与硬化行为。随着其掺量增加,水泥浆体的凝结时间大幅缩短,但水泥胶砂各龄期抗压强度总体呈下降趋势。当掺量较低(≤10%)时,水化进程仍由硅酸盐水泥主导,铝酸钙矿物在氢氧化钙与石膏激发下加速反应,致使水化加速期提前,从而缩短凝结时间,满足临时支护的快速响应要求。当掺量较高(≥15%)时,体系早期水化转为铝酸钙矿物主导,石膏被迅速消耗,大量钙矾石等产物快速生成,导致浆体闪凝快硬;此阶段硅酸盐熟料颗粒被包裹,其水化诱导期大幅延长,导致后期强度发展受限。本研究阐明了高铝精炼渣作为功能掺合料在不同掺量下的作用机理与性能演变规律,为开发基于工业固废的矿山专用临时支护材料提供了理论依据。

     

    Abstract: Based on the similarity between high-alumina ladle slag(LF) and calcium aluminate cement,this study proposes its utilization as a rapid-setting admixture for the design and preparation of temporary support materials in mining engineering. A systematic investigation was conducted to examine its influence on the hydration process and macroscopic properties of ordinary Portland cement. The results demonstrate that the incorporation of high-alumina ladle slag(LF) significantly modulates the setting and hardening behavior of the system. As its dosage increases,the setting time of the cement paste is markedly shortened,while the compressive strength of the cement mortar generally shows a declining trend across all tested ages. At lower incorporation levels(≤10%),the hydration process remains dominated by the Portland cement components. The calcium aluminate phases present in the slag are activated by calcium hydroxide and gypsum,accelerating the reaction kinetics and advancing the hydration acceleration period,thereby reducing the setting time to meet the rapid-response requirements for temporary support. At higher dosages(≥15%),the early hydration becomes governed by the calcium aluminate minerals. Gypsum is rapidly consumed,leading to the fast formation of substantial hydration products such as ettringite,which induces flash setting and rapid hardening. Under these conditions,Portland clinker particles become encapsulated,significantly prolonging their hydration induction period and consequently restricting later strength development. This study elucidates the mechanistic role and performance evolution of high-alumina ladle slag(LF) as a functional admixture at varying dosages,providing a theoretical foundation for the development of mining-specific temporary support materials based on industrial solid wastes.

     

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