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高拉速薄板坯连铸结晶器弧角铜板的开发及应用

Development and application of arc angle mold copper plate for high-speed thin slab continuous casting

  • 摘要: 高拉速薄板坯连铸连轧产线以其短流程、低能耗、高产量的特点快速发展,以生产低碳低硅钢、耐候钢、汽车钢、中碳钢、高碳钢等系列钢种为主,高拉速薄板坯连铸以其优异的结晶器传热表现快速形成足够厚的坯壳实现高拉速,窄面铜板的特殊形状设计满足了无足辊支撑的理念,但是铸坯窄面的鼓肚量加剧了边部纵向开裂及轧制过程中的角部折叠问题,通过开发窄面弧角结晶器铜板工艺,一方面本质化的改善了初生坯壳角部在结晶器内凝固过程的温度场,另一方面弱化了角部凸出在轧制过程中的应力折叠,从根本上彻底解决边部纵向开裂及角部轧制折叠问题。本文通过开发应用结晶器窄面弧角铜板,从源头改善结晶器内铸坯角部二维传热过强的问题,使结晶器内角部温度平均提高25.2℃,铸坯弧角的形式也从源头上减轻了轧制过程中带钢边部黑线的产品质量问题。

     

    Abstract: The high-speed thin slab continuous casting and rolling production line has developed rapidly due to its short process, low energy consumption, and high output characteristics. It mainly produces a series of steel grades such as low-carbon and low silicon steel, weathering steel, automotive steel, medium carbon steel, and high carbon steel. The high-speed thin slab continuous casting quickly forms a thick enough shell to achieve high casting speed with its excellent mold heat transfer performance. The special shape design of the narrow copper plate meets the concept of no sufficient roller support, but the bulging amount of the narrow surface of the casting billet exacerbates the problems of longitudinal cracking at the edge and folding at the corner during rolling. By developing the narrow surface arc angle mold copper plate process, on the one hand, it fundamentally improves the temperature field of the initial shell corner during solidification in the mold, and on the other hand, weakens it. The stress folding of the protruding corners during the rolling process fundamentally solves the problems of longitudinal cracking at the edges and folding during corner rolling. This article improves the problem of excessive two-dimensional heat transfer at the corner of the casting billet in the mold by developing and applying narrow arc angle copper plates. The average temperature inside the mold is increased by 25.2 ℃, and the form of the casting billet arc angle also reduces the product quality problem of black lines at the edge of the strip steel during the rolling process from the source.

     

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