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AK-B3钢探伤不合原因分析和工艺改进

Cause analysis of disqualification of AK-B3 steel in flaw detection and processes improvement

  • 摘要: 针对AK-B3球磨钢探伤合格率低的问题,通过OM/SEM、金属原位分析仪等手段,对探伤不合位置显微组织、夹杂物、析出物等进行检测分析,对铸坯化学元素偏析进行了检测。结果表明,圆钢探伤不合处存在沿轧制方向的带状裂纹、微裂纹和微孔,裂纹侧面断口呈现解理断裂,裂纹附近存在MnS、TiN夹杂物,连铸坯中Mn、P、S元素存在明显偏析。以上是造成探伤合格率低的主要原因。通过优化冶炼、连铸工艺,提高钢水的洁净度和铸坯内部质量;优化铸坯缓冷和加热炉加热工艺减少热应力,同时增大连铸坯轧制压下量。工艺优化后,探伤合格率由85%提高到94%以上。

     

    Abstract: The problem of low qualification rate of AK-B3 ball mill steel had been appeared, the microstructure, inclusions and precipitation around defects of flaw detection were detected and analyzed by OM, SEM and metal in situ analyzer, the segregation of chemical elements of continuous casting billets was analyzed. The results show that there were strip shaped cracks, micro-cracks and micro-viods distributed along rolling direction. The side morphology of cracks were cleavage fracture, inclusion of MnS and TiN occurred around cracks. Chemical elements of Mn, P and S of continuous casting billet exhibited obviously segregation, which was the main reason for the low qualification rate of flaw detection. The qualification rate of flaw detection increased from 85% to 94% through improving smelting and continuous casting processes, enhancing the cleanliness of molten steel and the internal quality of casting billets, optimizing processes of slow cooling of billets and heating process of furnace diminution thermal stress and increasing rolling reduction of continuous casting billets.

     

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