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高温高热流特征下的二冷射流冷却稳态传热实验装置研发

Development of steady-state heat transfer experimental device for secondary cooling jet cooling under high temperature and high heat flux characteristics

  • 摘要: 连铸是钢铁生产的关键环节,其二次冷却区(二冷区)的冷却效果直接影响铸坯质量,二冷区冷却热流密度是合理设计二冷配水的重要基础数据。本研究针对连铸二冷涉及的高温、高热流条件,基于稳态测量热流方法开发了一套连铸二冷射流冷却铸坯传热实验装置,可用于测量900~1 200 ℃高温表面射流冷却时的热流密度。实验过程中,采用气雾射流对高温钢铁材料表面进行冲击冷却,冷却对象为直径 10 mm、厚度 2.5 mm 的试件,以感应加热作为内热源使其处于高温状态;PID控制器调节高频发生器的输出功率以平衡冷却对象射流冷却带走的热量,使试件维持在设定的温度。测量维持冷却对象温度时感应加热器的电参数,利用感应加热数学模型计算获得射流冷却试件表面散热的热流密度。结果表明,该设备能够实现高温铸坯表面连铸二冷气雾射流冷却热流密度的测量,在射流区域内部冷却热流密度分布呈现中心高、边缘低的趋势;喷嘴在气压为0.3 MPa、水压为0.8 MPa 条件下,对表面温度为1 200 ℃的试件进行射流冷却时,热流密度可达 4.78 MW/m2;射流冷却热流密度随冷却表面温度增加的并不显著。

     

    Abstract: Continuous casting is the key link of iron and steel production, and the cooling effect of its secondary cooling zone(secondary cooling zone)directly affects the quality of slab. The cooling heat flux density in the secondary cooling zone is an important basic data for the rational design of secondary cooling water distribution. Aiming at the high temperature and high heat flux conditions involved in continuous casting secondary cooling, a set of heat transfer experimental device for continuous casting secondary cooling jet cooling slab was developed based on the steady-state heat flux measurement method, which can be used to measure the heat flux density of high temperature surface jet cooling at 900-1 200 ℃. During the experiment, the surface of the local area of the high temperature steel material was cooled by the mist jet. The cooling object was a specimen with a diameter of 10 mm and a thickness of 2.5 mm, and the induction heating was used as the internal heat source to keep it in a high temperature state. The PID controller adjusts the output power of the high-frequency generator to balance the heat taken away by the induction heating and jet cooling of the cooling object, so that the specimen is maintained at the set temperature. The electrical parameters of the output power of the induction heater are measured when the temperature of the cooling object is maintained, and the heat flux density of the surface heat dissipation of the jet cooling specimen is calculated by the induction heating mathematical model. The experimental results show that the equipment can realize the measurement of the cooling heat flux density of the high temperature surface by the typical continuous casting secondary cooling air mist jet on the surface of the high temperature slab,and the distribution of cooling heat flux density in the jet area shows the trend of high center and low edge.When the nozzle is used to cool the specimen with a surface temperature of 1 200 ℃ under the conditions of air pressure of 0.3 MPa and water pressure of 0.8 MPa, the heat flux density can reach 4.78 MW/m2 The heat flux of jet cooling does not increase significantly with the increase of cooling surface temperature.

     

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