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耐磨钢连铸凝固过程中两相区溶质微观偏析模型及分析

Model and analysis of solute microsegregation in two-phase region of a wear-resistant steel during continuous casting

  • 摘要: 为阐明耐磨钢凝固过程中两相区溶质再分配规律,本文综合考虑钢凝固过程中包晶转变、夹杂物析出与枝晶粗化的影响,建立了耐磨钢凝固过程中溶质微观偏析模型,分析了钢中元素含量和冷却速率对耐磨钢凝固过程中溶质微观偏析行为、MnS夹杂物析出和凝固前沿特征温度的影响。结果表明:P、S元素在耐磨钢凝固过程中偏析严重;C 含量对耐磨钢中溶质元素的微观偏析影响显著,而S和Mn含量的影响则不明显;耐磨钢中溶质元素的微观偏析程度随固相率变化而受冷却速率的影响不同;同时,C、Mn、S含量及冷却速率均会改变MnS 夹杂物的析出量。C和Mn含量的增加使零强度温度和零塑性温度均随之降低;随着S元素含量和冷却速率增加,零塑性温度降低,零强度温度变化较小。

     

    Abstract: The wear-resistant steel is characterized by its high hardness, toughness, and wear-resistance. It is primarily used in construction and agricultural machinery. The wear and brittle fracture failures observed in wear-resistant steel during service are closely related to solute segregation within the steel. To elucidate the solute microsegregation behavior during the solidification process of wear-resistant steel, a microsegregation model, which takes the eutectoid transformation, inclusion precipitation, and dendrite coarsening during the solidification into consideration, was established. The model's accuracy was verified, and then the effects of C, Mn and S content, precipitation of MnS inclusions and cooling rate on the solute microsegregation behavior, zero ductility temperature (ZDT), and zero strength temperature (ZST) were analyzed. The results indicate that S and P exhibit significant microsegregation during the solidification process of wear-resistant steel, and MnS precipitation reduces the segregation degree of Mn and S. The C content has a pronounced impact on the microsegregation of solute elements, while Mn and S contents exert minimal influence on the microsegregation of solute elements. Additionally, it is observed that the effect of cooling rate on solute microsegregation varies with different solid phase fraction. The content of C, Mn and S, as well as the cooling rate, all influence the precipitation amount of MnS inclusion. Increasing C content and Mn content result in a decrease in both ZDT and ZST. With the increase of S content and cooling rate, ZDT decreases, while the variation of ZST remains minimal. The findings have important implications for the continuous casting production of wear-resistant steel.

     

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