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镁铝尖晶石类型对尖晶石碳材料性能影响研究

Influence of magnesium-aluminum spinel on properties of spinel carbon refractories

  • 摘要: 尖晶石碳材料兼具优良的抗热震性和抗钢液侵蚀性能,常应用于连铸功能耐火材料。为获取镁铝尖晶石类型对其常规性能和抗侵蚀性能的影响及其作用机制,以电熔尖晶石、烧结尖晶石、石墨、铝硅合金作为主要原料,按照配比,经850℃埋碳保护热处理,获得2种尖晶石碳材料,进行常规物理性能检测与抗钢液侵蚀试验,结果表明:在较高温度下(1 400℃以上),铝硅合金以蒸气的形式与CO反应形成Al2O3和SiC纤维,增强了基质的结合力,在钢液侵蚀工况条件下部分Si形成了颗粒形态的SiC。电熔尖晶石致密度高,可以通过物理阻隔熔渣的渗入,侵蚀以原料边界的化学溶解为主。而烧结尖晶石致密度较电熔尖晶石低,抗熔渣渗透能力较差,然而其活性较电熔尖晶石高,固溶渣中的MnO、FeO能力更强,因而抗玻璃相溶解能力更强,因此2种尖晶石碳材料均表现出了优异的抗侵蚀性能。

     

    Abstract: Spinel carbon refractories exhibit outstanding thermal shock resistance and corrosion resistance by molten steel, rendering them well-suited for applications in continuous casting components. Two types of spinel carbon refractories were prepared using fused spinel, sintered spinel, graphite, and Al-Si alloy powders as primary raw materials, and the physical property and corrosion tests were carried out. The results show that: At relatively high temperatures(above 1 400 ℃), the Al-Si alloy powders reacts with CO in vapor form to produce Al2O3 and SiC fibers, which strengthen the bonding of the matrix, and part of the silicon forms SiC with a granular morphology under corrosion conditions; Fused spinel, with its high density, can physically impede the infiltration of molten slag, and the erosion it undergoes is primarily characterized by chemical dissolution at the raw material boundary. In contrast, sintered spinel has a lower density than fused spinel, leading to weaker resistance against molten slag penetration. Nevertheless, it boasts higher activity compared to fused spinel and a stronger capacity to dissolve MnO and FeO in the slag, thereby demonstrating enhanced resistance to glass phase dissolution. As a result, both spinel carbon refractories exhibit excellent corrosion resistance.

     

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