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侧孔不对称型浸入式水口对连铸大方坯内夹杂物空间分布的影响

Effect of an asymmetric side-port submerged entry nozzle on spatial distribution of inclusions in bloom during continuous casting

  • 摘要: 为了优化GCr15轴承钢的夹杂物控制水平,探究侧孔不对称型浸入式水口对连铸大方坯内夹杂物空间分布的影响,本文对连铸大方坯进行现场取样分析,建立了同时考虑连铸全流程三维非稳态流动、传热、凝固及夹杂物运动耦合和凝固前沿夹杂物捕获的数值模型,实现不同时刻连铸坯内残余夹杂物空间位置的预测。连铸过程中,夹杂物粒径由1μm变化至50μm时,其上浮至渣-钢界面的数量占比由1.9%增加至17.9%。连铸坯内的残余夹杂物呈现非对称分布,夹杂物易聚集在铸坯表层皮下7.8~10.5 mm处。粒径小于10μm的夹杂物更容易随钢液运动至液相穴深处,而粒径大于10μm的夹杂物更倾向聚集在铸坯内弧侧1/4~1/3处。

     

    Abstract: To optimize the inclusion control level of GCr15 bearing steel and explore the influence of an asymmetric side-port submerged entry nozzle on the spatial distribution of inclusions in continuous casting bloom, field sampling and analysis were performed on the bloom. A numerical model was established that simultaneously considers the three-dimensional unsteady flow, heat transfer, solidification and the coupling of inclusion movement throughout the continuous casting process, as well as the capture of inclusions at the solidification front, to realize the prediction of the spatial position of residual inclusions in the continuous casting bloom at different times. The proportion of inclusions floating to the slag/steel interface increased from 1.9% to 17.9% when the particle size increased from 1 μm to 50 μm during the continuous casting process. Residual inclusions within the bloom exhibited an asymmetric distribution, with a tendency to accumulate 7.8-10.5 mm beneath the bloom surface. Inclusions less than 10 μm were more likely to be transported by molten steel flow into the deeper regions of the liquid pool, while inclusions with a particle size greater than 10 μm tend to accumulate at 1/4 to 1/3 of the inner arc side of the bloom.

     

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