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碳/镁铝尖晶石复合粉对低碳尖晶石-碳耐火材料性能的影响

Effect of C/MgAl2O4 composite powders on properties of low-carbon MgAl2O4-C refractories

  • 摘要: 随着低碳钢和超低碳钢的冶炼需求的提升,连铸用低碳尖晶石-碳耐火材料的抗渣侵蚀性能和抗热震性能面临着更高的要求。本文研究了纳米碳/镁铝尖晶石复合粉(C/MgAl2O4)添加量对塞棒用低碳尖晶石-碳(MgAl2O4-C)耐火材料性能的影响。结果表明:埋碳烧结得到的复合粉主要呈形状不规则且表面粗糙的颗粒,其中纳米碳分布于MgAl2O4晶粒间和颗粒表面,形成独特的团簇结构。当复合粉添加量(质量分数)为6.3%(C/MA-2试样)时性能最优,相比于未添加复合粉的试样(C/MA-0),C/MA-2试样的常温抗折强度、常温耐压强度和高温抗折强度分别提高了15.4%、19.6%和45%。同时,C/MA-2试样表现出最佳的抗热震性能,其热震后残余强度保持率比C/MA-0提高了11.9%。在抗渣侵蚀方面,C/MA-2侵蚀深度最小,比C/MA-0试样减少了19.6%,抗侵蚀性能最好。

     

    Abstract: With the increasing demand for low-carbon and ultra-low-carbon steel smelting, low-carbon spinel-carbon refractories for continuous casting are subject to more rigorous requirements for slag corrosion resistance and thermal shock resistance. This study systematically investigates the effect of nano-carbon/magnesium aluminate spinel(C/MgAl2O4) composite powder content on the properties of low-carbon magnesia-alumina spinel-carbon(MgAl2O4-C) refractories for stopper rods. The results indicate that the composite powder consists primarily of irregularly shaped particles with rough surfaces, in which nano-carbon is distributed between MgAl2O4 grains and adhered to spinel particle surfaces, forming a unique clustered morphology. The optimal performance of MgAl2O4-C refractories was achieved with 6.3% composite powder addition(sample C/MA-2), showing 15.4%, 19.6%, and 45% enhancements in the cold modulus of rupture(CMOR), the cold crushing strength(CCS), and the hot modulus of rupture(HMOR), respectively, compared to the composite-free sample(C/MA-0). Sample C/MA-2 exhibited the best thermal shock resistance, showing a 11.9% higher the thermal shock resistance of than C/MA-0. Furthermore, the erosion depth of C/MA-2 was reduced by 19.6% relative to C/MA-0, demonstrating superior slag corrosion resistance.

     

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