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板坯结晶器插入阻挡棒对流场调控规律的探究

Exploration on regulation law of flow field in slab mold by inserting baffle rods

  • 摘要: 提高板坯连铸机拉速可显著提升生产效率,但高拉速下结晶器液面的高速流动极易引发卷渣缺陷。电磁制动系统能有效抑制结晶器液面的高速流动,但该系统投资较大、运行成本较高,常规板坯连铸机大多不具备安装条件。为探究高拉速条件下低成本的结晶器流场调控方法,本文提出一种新设想,即通过插入阻挡棒抑制液面的快速流动。运用数值模拟和物理水模型相结合的方法,建立920mm×180mm结晶器模型,以圆柱形耐材棒直径(30、50、70mm)和插入深度(10、15cm)为变量,探究了不同阻挡棒参数对结晶器液面流速及波动的调控规律。结果表明:阻挡棒直径对结晶器流场调控起主导作用,70mm阻挡棒较不插棒工况全域流速下降19.5%,较30mm阻挡棒(下降6.1%)的降幅提升3.2倍,液面波动降幅则从11%提升到39%,提升3.5倍;插入深度对流场的影响存在阈值效应,仅当直径不小于50mm时,插入深度增至15cm可额外降低流速3.2%~5.4%、波动12.8%,小直径棒(30mm)增加深度的调控效果微弱。本研究中的最优参数组合为直径70mm+15cm深度的阻挡棒,此工况下液面最大流速(P2点)降至0.2m/s(累计降幅17.7%),中心区(P4点)流速降至0.115m/s(降幅22.8%);射流核心区(P2点)波动值降至0.21cm(降幅40.0%),卷渣风险区波动稳定在0.21~0.23cm。

     

    Abstract: High-speed slab continuous casting can significantly improve production efficiency;however,severe fluctuations in liquid surface flow velocity under high casting speeds are prone to causing slag entrainment defects,and most conventional slab continuous casters are not equipped with electromagnetic braking systems.To explore a lowcost and high-efficiency flow field control method under high casting speeds,this study proposes a new approach:suppressing rapid liquid surface flow by inserting baffle rods.Using a combination of numerical simulation and physical water modeling,a 920 mm×180 mm mold model was established.With the diameter(30,50,70 mm)and insertion depth(10,15 cm)of cylindrical refractory rods as variables,the regulation laws of cylindrical baffle rods on the liquid surface flow velocity and fluctuation in the mold were investigated.The results show that the diameter of the baffle rod plays a dominant role in regulating the mold flow field.Compared with the condition without a baffle rod,the 70 mm baffle rod reduces the overall flow velocity by 19.5%,which is 3.2 times the reduction rate of the30 mm baffle rod(6.1%).The reduction in liquid surface fluctuation increases from 11%to 39%,a 3.5-fold improvement.The effect of insertion depth on the flow field exhibits a threshold effect:only when the diameter is no less than 50 mm,increasing the insertion depth to 15 cm can additionally reduce the flow velocity by 3.2%-5.4%and the fluctuation by 12.8%.For small-diameter rods(30 mm),increasing the depth has a weak regulatory effect.The optimal parameter combination in this study is a baffle rod with a diameter of 70 mm and an insertion depth of15 cm.Under this condition,the maximum liquid surface velocity(at point P2)decreases to 0.2m/s(a cumulative reduction of 17.7%),and the velocity in the central area(at point P4)decreases to 0.115 m/s(a reduction of22.8%).The fluctuation value in the jet core area(at point P2)decreases to 0.21 cm(a reduction of 40.0%),and the fluctuation in the slag entrainment risk area(P2/P5)stabilizes at 0.21-0.23 cm.

     

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