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w(CaO+BaO)/w(Al2O3)及B2O3替代SiO2对CaO-Al2O3基保护渣与Fe-Mn-Al-C低密度钢间润湿特性的影响

Effects of w(CaO+BaO)/w(Al2O3) and B2O3 substitution for SiO2 on wetting characteristics between CaO-Al2O3-based mold flux and Fe-Mn-Al-C low-density steel

  • 摘要: 保护渣润湿特性是影响低密度钢铸坯表面质量的重要因素。利用高温接触角测量仪结合界面结构表征,研究了w(CaO+BaO)/w(Al2O3)及B2O3替代SiO2对CaO-Al2O3基保护渣与低密度钢间润湿特性的影响。结果表明,随着w(CaO+BaO)/w(Al2O3)由0.87增大至1.59以及B2O3逐渐替代SiO2时,接触角开始快速下降的初始温度分别从1 480℃降低至1 330、1 170℃以及从1 300℃先降低至1 170℃,随后升高至1 180℃。接触角及黏附功的演变行为与该温度变化相类似。随着w(CaO+BaO)/w(Al2O3)增加,钢-渣界面处的元素扩散层厚度由1μm增大至5μm。随着B2O3替代SiO2,界面处元素扩散层厚度由9μm先减小至5μm,随后增大至15μm。Mn由钢基体向界面扩散传质,其含量逐渐降低,Al由钢基体向界面扩散传质,由于界面处渣相中Al含量高,其含量呈现增大趋势,Si含量变化不明显。基于此,w(CaO+BaO)/w(Al2O3)控制在1.59左右,B2O3和SiO2质量分数匀控制在5%,有利于维持保护渣的低反应性及改善其与低密度钢间的润湿特性。

     

    Abstract: The wetting characteristic of mold flux is an important factor affecting the surface quality of low-density steel billets. By using a high-temperature contact angle measuring instrument in combination with interfacial structure characterization, the effects of(CaO+BaO)/Al2O3 mass ratio and substitution of B2O3 for SiO2 on the wetting characteristic between CaO-Al2O3-based mold flux and low-density steel are studied. Results show that as the(CaO+BaO)/Al2O3 mass ratio increases from 0.87 to 1.59 and B2O3 gradually replaces SiO2, the initial temperature at which the contact angle begins to rapidly reduce decreases from 1 480 ℃ to 1 330 ℃, 1 170 ℃, and first decreases from 1 300 ℃ to 1 170 ℃ and then increases to 1 180 ℃, respectively. The evolution behavior of contact angle and adhesion work is similar to the change in temperature. As the(CaO+BaO)/Al2O3 mass ratio increases, the thickness of element diffusion layer at the steel-slag interface increases from 1 μm to 5 μm. As B2O3 replaces SiO2, the thickness of element diffusion layer at the interface first decreases from 9 μm to 5 μm and then increases to 15 μm. Mn diffuses and transfers from the steel matrix to the interface, and its content gradually decreases. Al diffuses and transfers from the steel matrix to the interface, and due to the high Al content in the slag at the interface, its content shows an increasing trend. The change of Si content is not obvious. Based on this, the mass ratio of(CaO+BaO)/Al2O3 is controlled at around 1.59, and the contents of B2O3 and SiO2 are controlled at 5%, which are conducive to maintaining the low reactivity of mold flux and improving its wetting characteristics with low-density steel.

     

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