投审稿入口

w(B2O3)/w(CaF2)对CaO-Al2O3-Li2O-B2O3-CaF2保护渣基础渣系结晶性能的影响

Influence of w(B2O3)/w(CaF2) on crystallization of base system of CaO-Al2O3-Li2O-B2O3-CaF2 mold fluxes

  • 摘要: 以低反应性CaO-Al2O3-Li2O-B2O3-CaF2保护渣基础渣系为对象,借助热丝法熔化析晶性能测定仪、扫描电镜、X射线衍射分析仪等设备,研究了以B2O3替代CaF2对熔渣析晶温度、临界冷速、结晶孕育时间、结晶物相等性能的影响,并进行了结晶动力学分析。结果表明,采用B2O3替代CaF2可有效降低熔渣析晶趋势,当w(B2O3)/w(CaF2)从0.44增加到2.25时,临界冷却速率有所升高。当w(B2O3)/w(CaF2)为2.25时,临界冷却速率达到12℃/s,结晶性能最弱。随着B2O3对CaF2替代量的提高,结晶孕育时间呈先增长后缩短的趋势,熔渣在冷却过程中最初形成的晶相由CaAl2O4变为CaAl4O7。充分析晶后物相的变化规律为CaAl2O4+CaF2→CaAl4O7+CaF2→CaAl4O7+CaF2+Ca5B3O9F。动力学解析表明,当w(B2O3)/w(CaF2)<1.6时,随着温度降低,晶体由三维生长转变为二维生长,转变温度为1 100℃。当w(B2O3)/w(CaF2)≥1.6时,渣中析出晶体始终为三维生长。而且,随着B2O3对CaF2替代量的提高,Ca5B3O9F的析出促进了晶体的三维生长。w(B2O3)/w(CaF2)为0.625~1时,熔渣析晶性能较弱,且结晶物相种类较少,更有利于实现对结晶性能的调控。

     

    Abstract: Taking the base slag system of low-reactive CaO-Al2O3-Li2O-B2O3-CaF2 mold fluxes as the object, and with the aid of equipment such as the single hot thermocouple technique, scanning electron microscope, and X-ray diffraction analyzer, the effects of substituting B2O3 for CaF2 on the properties of the slag such as crystallization temperature, critical cooling rate, crystallization incubation time and crystalline phases were investigated, and the crystallization kinetics analysis was carried out. The results show that using B2O3 instead of CaF2 can effectively reduce the crystallization tendency of the slag. When the w(B2O3)/w(CaF2) ratio increases from 0.44 to 2.25, the critical cooling rate rises. When the ratio of w(B2O3) to w(CaF2) is 2.25, the critical cooling rate reaches 12 ℃/s, and the crystallization performance is the weakest. With the increase of the substitution amount of B2O3 for CaF2, the crystallization inoculation time shows a trend of first increasing and then shortening. During the cooling process of the slag, the initial crystalline phase formed changes from CaAl2O4 to CaAl4O7. The change law of the full crystalline phase is CaAl2O4+CaF2→CaAl4O7+CaF2→CaAl4O7+CaF2+Ca5B3O9F. Kinetic analysis indicates that when w(B2O3)/w(CaF2) is less than 1.6, the crystal growth changes from three-dimensional to two-dimensional as the temperature drops, with a transition temperature of 1 100 ℃. When w(B2O3)/w(CaF2) is greater than or equal to 1.6, the crystals precipitated in the slag always grow in three dimensions. Moreover, as the substitution amount of B2O3 for CaF2 increases, the precipitation of Ca5B3O9F promotes the three-dimensional growth of the crystal. When the ratio of w(B2O3) to w(CaF2) is 0.625 to 1, the crystallization performance of the slag is relatively weak, and the types of crystalline phases are fewer, which is more conducive to the regulation of crystallization performance.

     

/

返回文章
返回