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轻烧硼镁矿粉对钢包渣线镁碳砖性能的影响

Effect of light-burned ascharite powder on properties of MgO-C bricks for ladle slag lines

  • 摘要: 为提升钢包渣线镁碳砖的综合性能,本研究在传统配方基础上创新引入轻烧硼镁矿粉制备试样,系统研究了其对镁碳砖物理性能、高温抗折强度、热震稳定性及抗渣侵蚀性的影响。结果表明,相较于单一添加轻烧硼镁矿粉,复合添加轻烧硼镁矿粉与金属铝粉的试样,在高温力学性能、抗渣性及抗热震性方面均更优。机理分析表明,复合添加剂的协同作用源于两种机制:Al粉在中低温阶段经Al4C3纤维过渡相,进而氧化为Al2O3,并最终形成尖晶石,该相变伴随的体积膨胀与固相沉积能有效堵塞气孔,从而增强中高温强度与抗渣性;适量轻烧硼镁矿粉则在高温下生成弥散分布的硼酸镁液相,不仅促进烧结致密化、缓解热应力,还通过锚钉效应强化基质结合,显著提升高温性能与热震稳定性。

     

    Abstract: To enhance the overall performance of magnesia-carbon bricks for ladle slag lines, this study introduced light-burned ascharite powder into a conventional formulation. Its effects on the physical properties, high temperature modulus of rupture, thermal shock resistance, and slag resistance of the bricks were systematically investigated. Results demonstrate that the composite addition of light-burned ascharite and metallic aluminum powder exhibits superior high temperature modulus of rupture, slag resistance, and thermal shock resistance compared to the formulation with ascharite alone. The synergistic effect is attributed to two mechanisms. The first involves aluminum powder, which at low to medium temperatures forms Al4C3 fibers, subsequently oxidized to Al2O3 and transformed into spinel. This process effectively fills and seals pores through the associated volume expansion and solid-phase deposition, thereby improving the medium-to-high temperature strength and slag resistance. Simultaneously, an appropriate amount of light-burned ascharite powder generates a dispersed magnesium borate liquid phase at high temperature, which promotes sintering densification, alleviates thermal stress, and strengthens the matrix through pinning effect, thereby significantly enhancing the high-temperature performance and thermal shock stability.

     

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