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冶金过程气泡微细化与弥散分布的研究进展

Bubble size and distribution: A review on refinement and dispersion in metallurgical processes

  • 摘要: 气泡的尺寸与分布是影响冶金过程效率与产品质量的重要因素。目前冶金过程中仍然存在着气泡尺寸较大且分布集中这类问题,已严重限制了金属熔体与气泡之间的传热、传质、反应效率及夹杂物去除效果。本文系统综述了冶金过程中气泡微细化与弥散分布的研究进展,重点分析了注气参数控制、强制脱离、长水口吹氩、溶气气浮、机械搅拌、强剪切等方法的机理与应用效果。此外,气泡微细化的本质在于通过增强液相湍流促进气泡破碎,并抑制气泡聚并。由于高温熔体环境中接触式方法的局限性,电磁场非接触式控流技术展现出重要潜力,可通过电磁力诱导金属熔体强湍流,实现气泡的高效微细化与弥散分布,对于提升金属熔体洁净度与冶金效率具有重要意义。

     

    Abstract: The size and distribution of bubbles play a crucial role in determining the efficiency of metallurgical processes and the quality of the resulting products.A common challenge in current practices is the formation of excessively large and poorly dispersed bubbles,which significantly restrict heat and mass transfer,reaction kinetics,and the removal of inclusions between molten metal and bubbles.This paper systematically reviews recent progress in the refinement and uniform dispersion of bubbles in metallurgical systems.Key techniques such as gas injection parameter control,forced bubble detachment,argon blowing via submerged entry nozzles,dissolved gas flotation,mechanical stirring,and high-shear methods are examined in terms of their underlying mechanisms and practical performance.The fundamental principle of bubble refinement involves enhancing turbulent flow in the liquid phase to facilitate bubble breakup and suppress coalescence.Owing to the limitations of contact-based approaches in high-temperature molten media,non-contact electromagnetic flow control has emerged as a promising alternative.By generating intense liquid turbulence through electromagnetic forces,this method enables effective bubble refinement and homogeneous dispersion,offering considerable potential for improving metal purity and process efficiency in metallurgical operations.

     

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