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RH上升管处电磁搅拌器的优化设计

Optimization design of electromagnetic stirrer for RH up-snorkel

  • 摘要: RH中的钢液流动对其脱碳除杂等精炼效率具有重要的影响,目前广泛采用的吹气搅拌技术虽能有效促进钢液循环,但其产生的气泡流难以精确控制,可能导致流动状态不稳定或能量分布不均,限制了精炼效率的进一步提升。因此,为了优化RH内的流动行为,本文对RH上升管处的电磁搅拌器进行了优化模拟。结果表明:铁芯内径需取最小值750mm,以最大化磁场强度;外径与厚度分别优化为1 500mm和100mm,此时磁场性能与材料成本达到平衡;搅拌器定位在距顶部125mm处可产生最大作用力。当线圈距钢液75mm时,铁芯的磁场分布最为均匀,无局部磁场聚集区,且钢液的磁场强度达到较高水平;模拟确定110匝线圈、5Hz频率及250A以下电流为最优组合,该组合能产生超过0.04T的平均磁感应强度,并实现电磁力与渗透深度的最佳匹配。将优化后的电磁场耦合进流场后使得循环流量增加了6.3%,证明了电磁搅拌器的优化效果。本研究明确了一组适用于φ650mm时RH上升管的最佳三相六级电磁搅拌器参数。

     

    Abstract: The flow behavior of molten steel in the Ruhrstahl-Heraeus(RH)furnace critically influences the efficiency of refining processes,including decarburization and impurity removal.While the widely employed gas-stirring technique effectively enhances molten steel circulation,the associated bubble flow is difficult to control precisely,potentially leading to flow instabilities and uneven energy distribution that limit further gains in refining efficiency.Therefore,in order to optimize the flow behavior within the RH furnace,this paper conducts an optimization simulation of the electromagnetic stirrer in the RH riser.The results show that the inner diameter of the iron core should be minimized to 750 mm to maximize the magnetic field strength;The outer diameter and thickness are optimized to1 500 mm and 100 mm respectively,at which point the magnetic field performance and material cost are balanced;The stirrer is positioned 125 mm from the top to generate the maximum force.When the coil is 75 mm away from the molten steel,the magnetic field distribution of the iron core is the most uniform,without local magnetic concentration areas,and the magnetic field strength of the molten steel reaches a relatively high level;The simulation determines that 110 turns of coil,a frequency of 5 Hz,and an current below 250 Aare the optimal combination,which can generate an average magnetic induction intensity of over 0.04 Tand achieve the best matching of electromagnetic force and penetration depth.After coupling the optimized electromagnetic field into the flow field,the circulation flow increases by 6.3%,which proves the optimization effect of the electromagnetic stirrer.This study clearly defines a set of optimal three-phase six-level electromagnetic stirrer parameters for the RH riser when the inner diameter is 650 mm,providing theoretical basis and parameter guidance for its industrial design.

     

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