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铸流电磁搅拌位置对大圆坯钢液流动传热的影响

Effect of strand electromagnetic stirring position on fluid flow and heat transfer in large-size round billet molten steel

  • 摘要: 本文研究了铸流电磁搅拌位置对φ800mm圆坯连铸过程中钢液流动和传热行为的影响。结果表明,搅拌位置对钢液凝固过程中的流动状态、流动方向、搅拌体积、冷却速度有重要影响。在铸流区内,搅拌位置下移使得钢液径向流动方向与凝固前沿的夹角从30°减小到0°,钢液纵向流动轨迹的螺旋夹角从30°扩大到55°。凝固前沿处的搅拌速度从0.008m/s减小到0.003 6m/s,钢液向芯部的流动趋势减弱。其中,当搅拌器位于CET区中上部时,钢液流动稳定性显著提升。在凝固前沿处的搅拌速度为0.005 6m/s,钢液有效搅拌体积最大,为0.045 3m3,具有向芯部流动的趋势。在传热方面,钢液在搅拌区域内的热量散失较快,当搅拌器在CET区中上部时,有利于提高等轴晶率并加快铸坯凝固速率。铸流电磁搅拌位置在CET区中上部的搅拌效果最佳,为电磁搅拌工艺优化提供了重要的指导意义。

     

    Abstract: The effect of stand electromagnetic stirring on the fluid flow and heat transfer behavior of molten steel during continuous casting ofφ800mm round billet was investigated.The results indicate that the stirring position has an important influence on the flow state,flow direction,stirred volume,and cooling rate in the molten steel.Within the strand zone,lowering the stirring position reduces the angle between the radio flow direction of the solidification front from 30°to 0°,while the helical angel of the longitudinal flow trajectory increases from 30°to 55°.The flow tendency toward the core weakened,and the stirring velocity at the solidification front decreased from 0.008m/s to 0.003 6m/s.Among them,when the stirrer is located in the upper-middle section of the CET zone,the flow stability of the molten steel is significantly improved.The stirring speed at the solidification front is 0.005 6m/s,and the effective stirring volume of molten steel is the largest,which is 0.045 3m3,with a tendency to flow to the core.In terms of heat transfer,the heat loss of molten steel in the stirring zone is faster.When the stirring is in the upper-middle section of the CET zone,it is beneficial to improve the equiaxed crystal rate and accelerate the solidification rate of the billet.Therefore,the stand electromagnetic stirring position in the upper-middle section of the CET zone is the best,which provides an important guiding significance for the optimization of the electromagnetic stirring process.

     

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