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基于物理模拟研究旋流水口对板坯连铸结晶器流场影响

Influence of swirling flow nozzle on flow pattern in slab continuous casting mold based on physical simulation

  • 摘要: 为探究电磁旋流水口技术对板坯连铸结晶器内钢液流动行为的影响,本研究以某钢厂1 450 mm×200mm板坯结晶器为原型,基于相似准则建立了几何相似比为3∶1的水模型试验系统,并通过在浸入式水口内设置旋流转子来模拟电磁旋流的外场干预效果。系统研究了不同水模型出口流量条件下,水口旋流对结晶器内流体流动轨迹、液面波动及速度分布的影响规律。结果显示,在传统连铸条件下,结晶器内流场呈不对称分布,下返流区存在由下至上的干扰流动,且液面波动随出口流量升高而加剧,水口附近波动幅度大于±2mm;施加水口旋流后,流场对称性得到显著改善,水口出流流股冲击结晶器窄面的位置上移,有效耗散了下返流动能并抑制了下部涡流,从而使液面波动被稳定控制在±1mm以内。本研究确定了通过施加水口旋流可实现结晶器流场的有效调控,为电磁旋流水口技术在板坯连铸中的工业应用提供了理论依据。

     

    Abstract: To investigate the effect of electromagnetic swirling flow in the nozzle(EMSFN)technology on the molten steel flow behavior in a slab continuous casting mold,a water model system with a geometric scaling ratio of 3∶1 was established based on similarity criteria,using a slab mold(1 450 mm×200 mm)as the prototype.A mechanical swirling rotor was installed inside the submerged entry nozzle to simulate the external field intervention effect of EMSFN.The influence of the nozzle swirling flow on the fluid flow pattern,liquid level fluctuation,and velocity distribution within the mold under different outlet flow rates of water model system was systematically studied.The results show that under conventional casting conditions,the flow field in the mold is asymmetrically distributed,with interfering upward flow occurring in the lower recirculation zone.The liquid level fluctuation intensified with increasing outlet flow rate,exceeding ±2 mm near the nozzle.After applying the nozzle swirling flow,the flow field symmetry was significantly improved.The impingement point of the nozzle outflow on the narrow face shifted upward,effectively dissipating the kinetic energy of the lower flow and suppressing the lower vortex,thereby stabilizing the liquid level fluctuation within ±1 mm.This study confirms that applying nozzle swirling flow enables effective control of the mold flow field,which provides a theoretical basis for the industrial application of EMSFN technology in slab continuous casting.

     

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