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IF钢高拉速板坯连铸二冷配水优化研究

Optimization study on secondary cooling water distribution for high-speed continuous casting of IF steel slab

  • 摘要: 板坯连铸二冷区冷却制度配置不合理时,会出现铸坯鼓肚滞坯、结晶器液面波动等现象,极端情况下还会造成铸坯纵裂漏钢、夹渣漏钢等生产事故。本文针对国内某厂IF钢板坯高拉速连铸工艺,建立了二维非稳态传热模型,并利用射钉实验结果修正传热模型,分析了工况配水及优化冷却制度下板坯的凝固传热行为。计算结果表明:采用现场热追踪模型计算的配水制度进行生产试验发现,当拉速提高后,板坯二维非稳态传热模型预测的铸坯凝固末端比现场热追踪模型预测的后移,这与实际生产过程中铸坯红热加剧相符,铸坯存在鼓肚风险。为此,在拉速提高后,将二冷5~8区水量提升1.25倍,同时保持9~10区水量不变,可以满足铸坯出拉矫机温度和轻压下区位置要求。

     

    Abstract: An improper secondary cooling regime in slab continuous casting can lead to issues including slab bulging,slab stalling,mold level fluctuations,and even breakouts resulting from longitudinal cracking or slag entrapment.This paper has focused on the high casting speed continuous casting process of IF steel slabs at a domestic steel plant.A two-dimensional unsteady heat transfer model was developed and calibrated using results from nail shooting experiments.The solidification and heat transfer behavior of IF steel slabs under various water distribution patterns were analyzed,and an optimized cooling strategy was proposed.Calculation results indicate that when the water distribution scheme derived from the on-site thermal tracking model was applied in production trials,the solidification end point predicted by the two-dimensional unsteady model shifted further downstream with increasing casting speed compared to that predicted by the on-site model.This deviation is consistent with the intensified red-hot slab observed in practice,indicating an increased risk of slab bulging.Therefore,to meet both the temperature requirements in the straightening zone and the suitable position for the soft reduction process,it is recommended to increase the water flow in secondary cooling zones 5-8 by a factor of 1.25 while maintaining the original water flow in zones9-10 when the casting speed is increased.

     

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