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电磁制动对薄板坯结晶器钢-渣界面的调控研究

Study on regulation of steel-slag interface in thin slab mold by electromagnetic brake

  • 摘要: 针对高拉速条件下薄板坯连铸结晶器内流场及钢-渣界面不稳定的问题,本文以某钢厂FTSC薄板坯结晶器及全幅一段式电磁制动(Ruler-EMBr)系统为研究对象,采用大涡模拟(LES)与多相流体积分数法(VOF)耦合模型进行数值模拟,重点分析拉速为6.0m/min时,不同磁感应强度对结晶器内流动特性的影响规律。结果表明:电磁制动能有效调控结晶器内流场、提升钢-渣界面稳定性,并防止钢-渣界面升高;当采用Ruler-EMBr系统且磁感应强度为0.23T时,钢-渣界面最大速度控制在0.30m/s以内,最大波高控制在10mm以内,界面位置控制在±2mm范围内,钢-渣界面湍动能控制在0.045J/kg以下,充分验证了Ruler-EMBr系统的流场调控效果。

     

    Abstract: To address the issues of flow field turbulence and unstable steel-slag interface in the thin slab continuous casting mold under high casting speed conditions,this study takes the FTSC thin slab mold and full-width singlesegment electromagnetic braking(Ruler-EMBr)system of a steel plant as the research objects.A coupled model of Large Eddy Simulation(LES)and Volume of Fluid(VOF)is adopted for numerical simulation,with a focus on analyzing the influence law of different magnetic flux densities on the flow characteristics in the mold when the casting speed is 6.0 m/min.The results show that electromagnetic braking can effectively regulate the flow field in the mold,improve the stability of the steel-slag interface,and prevent the abnormal rise of the steel-slag interface.When the Ruler-EMBr system is applied with a magnetic flux density of 0.23T,the maximum velocity of the steelslag interface is controlled within 0.30m/s,the maximum wave height is limited to 10 mm,the fluctuation range of the interface position is maintained within±2 mm,and the turbulent kinetic energy of the steel-slag interface is suppressed below 0.045J/kg.These findings fully verify the flow field regulation effect of the Ruler-EMBr system.

     

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