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基于压下技术提升GCr15轴承钢连铸坯内部质量

Internal quality of GCr15 bearing steel continuous casting billet is improved based on pressing technology

  • 摘要: 为改善GCr15轴承钢连铸坯中心偏析及缩孔问题。某厂融合传热学原理、钢种特性及拉矫装备的空间结构特征,采用有限差分法建立了大方坯凝固传热模型。基于此模型的准确性,开发出GCr15轴承钢凝固末端压下技术,成功在1 200mm均等间距密排的七机架拉矫系统中实现总压下量22mm的安全稳定生产。该技术的应用使高碳钢连铸坯中心碳偏析指数稳定控制在0.95~1.05区间,碳极差不大于0.08%的铸坯比例提升至98.4%,中心缩孔不大于0.5级的铸坯比例高达99.95%。铸坯内部质量突破性提升,该厂成功采用低压缩比工艺轧制大规格棒材,其内部质量经GB/T4162标准AA级超声波探伤合格率超过99.95%。

     

    Abstract: To address center segregation and shrinkage cavities in GCr15 bearing steel continuous casting billets,a steel plant established a solidification heat transfer model for large billets by integrating principles of heat transfer,steel grade characteristics,and the spatial structure of the withdrawal and straightening equipment,employing the finite difference method.Leveraging the accuracy of this model,a final-stage reduction technology was developed and implemented on a seven-stand withdrawal and straightening system with 1 200 mm equal roller spacing,achieving safe and stable production with a total reduction of 22 mm.With this technology,the center carbon segregation index of high-carbon steel billets has been consistently maintained within 0.95-1.05,the proportion of billets with a carbon extreme deviation not exceeding 0.08% has increased to 98.4%,and 99.95% of billets now exhibit center shrinkage cavities of grade 0.5 or lower.This breakthrough enhancement in internal billet quality has enabled the plant to adopt a low compression ratio rolling process for producing large-size bars,which achieve an ultrasonic testing pass rate exceeding 99.95%in accordance with the AA grade of GB/T 4162.

     

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