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基于机理模型和人工智能大模型的板坯结晶器电磁搅拌多物理场预测

Multiphysics prediction of electromagnetic stirring in a slab mold based on mechanistic model and large model

  • 摘要: 板坯连铸结晶器内的钢水流动和传热状态是决定铸坯质量的关键因素。利用人工智能技术实现对这一复杂多物理场的实时、精确预测与智能调控,对提升高端钢材品质、推动钢铁工业智能化转型具有重要意义。为此,本文首先构建了板坯连铸结晶器电磁搅拌钢液流动-传热-凝固机理模型,并提出了结晶器流场评价标准,分别是钢渣界面卷渣-冻结指数、坯壳均匀性指数和夹杂物去除指数,以期优化电磁搅拌。其次,基于上述模型生成的三维流场-温度场的数据集,利用深度神经网络架构开发了一套预测结晶器内多物理场大模型,实现对结晶器内多物理场的快速预测。结果表明,与传统数值模拟结果相比,大模型对结晶器内流场、温度场等多物理场的预测误差均在10%以内。同时,模型计算速度大幅提升,获取结晶器内多物理场的平均计算时间由原来的24h大幅缩短至2s。研究结果可为实现电磁搅拌工艺的在线优化、闭环控制和“数字孪生”系统的构建提供关键技术支撑。

     

    Abstract: The flow and heat transfer state of molten steel within the slab continuous casting mold is a critical factor determining the quality of the final slab.Utilizing artificial intelligence technology to achieve real-time,precise prediction and intelligent control of this complex multiphysics field is of great significance for improving the quality of high-end steel and promoting the intelligent transformation of the steel industry.To this end,this study first established a mechanistic model of molten steel flow,heat transfer,and solidification under electromagnetic stirring(EMS)in a slab continuous casting mold.Furthermore,a set of flow field evaluation criteria for the mold was proposed—namely,a steel-slag interface slag entrapment-freezing index,a shell uniformity index,and an inclusion removal index—with the aim of optimizing the EMS process.Secondly,based on the dataset of 3 Dflow and temperature fields generated by the aforementioned model,a largescale multiphysics prediction model for the mold was developed using a deep neural network(DNN)architecture,enabling rapid prediction of the multiphysics field within the mold.The results show that,compared to traditional numerical simulation results,the prediction errors of the large model for the multiphysics fields,including the flow and temperature fields within the mold,are all within 10%.Meanwhile,the model′s computational speed was significantly increased,with the average computation time to obtain the multiphysics field within the mold being drastically reduced from the original 24 hours to 2 seconds.This research provides key technical support for achieving online optimization and closed-loop control of the EMS process and for the construction of a " Digital Twin" system.

     

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