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82B高碳钢小方坯结晶器电磁搅拌优化模拟研究

Simulation study on optimization of mold electromagnetic stirring for 82B high carbon steel billet

  • 摘要: 本文基于低雷诺数k-ε湍流模型,构建了三维电磁流体力学耦合数值模型,研究了结晶器电磁搅拌电流强度与搅拌器安装位置对某钢厂140mm×140mm小方坯82B钢连铸结晶器内钢液流动、传热及凝固行为的影响。结果表明,电流强度是决定搅拌强弱的关键因素,电流强度的增加可使钢液主射流冲击深度变浅,切向速度增大,钢液过热在结晶器内更快耗散,凝固坯壳减薄且在结晶器附近因回流对坯壳产生了冲刷作用,出现了坯壳厚度生长的缓慢区。搅拌器安装位置的不同也会改变流场形态,位置越低,主流核心区下移,环流位置与形态同样会发生变化,自由液面波动减小,但过大的出口切向速度可能导致凝固坯壳生长不均。对于该厂高碳钢小方坯连铸生产而言,适当抬高结晶器电磁搅拌安装位置至515mm且增大搅拌电流强度至额定600A,其液面波动在可控范围内且可以更加促进过热钢液迅速耗散,同时还可以保障足辊区中心钢液具备一定的过冷度,促进钢液提前形核而提升等轴晶率,有利于改善小方坯中心偏析。

     

    Abstract: This study utilizes a low-Reynolds number k-εturbulence model to construct a three-dimensional magnetohydrodynamic coupling numerical model,investigating the impact of electromagnetic stirring(EMS)current intensity and stirrer positioning on the flow,heat transfer,and solidification behavior of molten steel within the continuous casting mold for 140 mm×140 mm billets of 82 Bsteel at a particular steel plant.The results demonstrate that the current intensity is a critical determinant of stirring efficacy;increasing the current intensity leads to a reduction in the depth of the primary steel jet impact,an increase in tangential velocity,and accelerated dissipation of superheat within the mold,resulting in a thinner solidified shell and a scouring effect on the shell due to backflow near the mold,which appears a slow growth zone in shell thickness.Variations in stirrer positioning also alter the flow field characteristics;the lower the position,the more the main flow core descends,and the position and shape of the vortex change accordingly,reducing liquid surface fluctuations,although an excessively high exit tangential velocity may lead to uneven shell growth.For the continuous casting production of high-carbon steel billets at this plant,it is beneficial to appropriately elevate the EMS installation to 515 mm and enhance the stirring current intensity to the rated 600A.This configuration keeps the liquid surface fluctuations within a controllable range and further promotes rapid dissipation of superheated molten steel,while also ensuring a certain degree of undercooling at the center of the foot rolling area,facilitating early nucleation of molten steel and enhancing the ratio of equiaxed grains,which is advantageous for improving the center segregation of the billet.

     

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