投审稿入口

ø 250 mm圆坯连铸机PMO技术改造实践

Practice of PMO renovation for ø 250 mm round billet continuous casting machine

  • 摘要: 针对天津荣程联合钢铁集团有限公司ø250 mm 圆坯连铸机生产过程中铸坯存在的中心缩孔、中心碳偏析等质量问题,采用脉冲磁致振荡(PMO)凝固均质化技术对该连铸机实施针对性技术改造。本文简要介绍了PMO技术的装备总成、技改方案,并通过工业试验结果分析PMO技术改造对连铸坯中心等轴晶区有效直径、中心缩孔评级、元素偏析等方面的影响。生产实践表明,经过PMO技术改造,铸坯中心等轴晶区直径由117 mm提升至157 mm,平均增幅达34%;铸坯0级中心缩孔占比由20%提升至63.6%,平均增幅达218%。同时,PMO技术可有效减轻连铸坯中心溶质元素的偏析程度,在保障铸坯内部质量稳定达标的前提下,显著提升连铸拉速,实现产品质量与生产效率的协同优化。

     

    Abstract: Aiming at the quality problems such as central shrinkage cavity and central carbon segregation existing in the casting process of the ø250 mm round billet continuous caster at Tianjin Rockcheck United Iron and Steel Group Co., Ltd., targeted technical transformation was carried out on the continuous caster by adopting the Pulsed Magneto-Oscillation (PMO) solidification homogenization technology. This paper briefly introduces the equipment assembly, technical transformation scheme of PMO technology, and analyzes the effects of PMO technical transformation on the effective diameter of the central equiaxed crystal zone, central shrinkage cavity rating, element segregation and other aspects of continuous casting billets through industrial test results. Production practice shows that after PMO technical transformation, the effective diameter of the central equiaxed crystal zone of the casting billet increases from 117 to 157 mm, with an average increase of 34%; the proportion of grade 0 central shrinkage cavity of the casting billet rises from 20% to 63.6%, with an average increase of 218%. Meanwhile, PMO technology can effectively reduce the segregation degree of solute elements in the center of continuous casting billets. On the premise of ensuring that the internal quality of the casting billets stably meets the standards, it significantly increases the continuous casting speed, realizing the coordinated optimization of product quality and production efficiency.

     

/

返回文章
返回