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应用PMO技术改善ø 600 mm立式连铸8418模具钢大圆坯质量

Application of PMO technology to improve quality of ø 600 mm vertical continuous casting 8418 die steel large round billet

  • 摘要: 为改善ø600 mm立式连铸8418模具钢大圆坯凝固组织缺陷及宏观偏析,本文采用数值模拟与工业实验相结合的方法,研究脉冲磁致振荡(PMO)对铸坯流场、温度场、凝固组织及宏观偏析的调控作用与机制。数值模拟结果表明,PMO可在二冷区线圈附近诱导形成上下双环流结构,在500kU A(kU为PMO的设备系数)工况下,上环流流速峰值为91.29 mm/s,下环流峰值流速为38.58 mm/s,强对流作用促进高温钢液在固液界面与液芯间循环换热,实现液芯降温、表面回温,优化了凝固传热环境。工业实验结果表明,PMO通过促进固液界面前沿钢液形核形成“结晶雨”,从而细化铸坯凝固组织。结合双环流加速心部散热,使铸坯中心裂纹面积分数由10.86%降至3.22%。同时,PMO有效改善了铸坯成分均匀性,使最大碳偏析指数由1.31降至1.19,并显著降低了Cr、Mo和V元素在铸坯1/2R及中心位置的偏析波动。研究表明,PMO技术能够协同改善ø600 mm立式连铸8418模具钢大圆坯的凝固组织、中心裂纹和宏观偏析,为高品质大断面高合金模具钢圆坯生产提供了技术支撑。

     

    Abstract: To alleviate solidification structure defects and macrosegregation in ø600 mm large round billets of 8418 die steel produced by vertical continuous casting, this study adopts a combined method of numerical simulation and industrial experiments to investigate the regulatory effect and internal mechanism of Pulsed Magneto-Oscillation (PMO) on the flow field, temperature field, solidification structure and macrosegregation of continuous casting billets. Numerical simulation results show that PMO can induce an upper and lower dual-circulation flow structure near the coils in the secondary cooling zone. Under the working condition of 500kU A (where kU represents the equipment coefficient of PMO), the peak flow velocity of the upper circulation reaches 91.29 mm/s, and that of the lower circulation is 38.58 mm/s. The intense convection promotes circulating heat exchange of high-temperature molten steel between the solid-liquid interface and liquid core, realizing cooling of the liquid core and reheating of the billet surface, which optimizes the heat transfer environment during solidification. Industrial experimental results indicate that PMO promotes the nucleation of molten steel at the front of the solid-liquid interface to form a "crystal rain", thereby refining the solidification structure of the billets. The dual-circulation flow further accelerates heat dissipation at the billet center, reducing the area fraction of central cracks from 10.86% to 3.22%. Meanwhile, PMO effectively improves the compositional homogeneity of billets, decreasing the maximum carbon segregation index from 1.31 to 1.19 and significantly mitigating the segregation fluctuation of Cr, Mo and V elements at the central and 1/2 radius positions of the billets. The research demonstrates that PMO technology can synergistically optimize the solidification structure, central cracks and macrosegregation of ø600 mm 8418 die steel large round billets fabricated by vertical continuous casting, providing a reliable technical support for the production of high-quality large-section high-alloy die steel round billets.

     

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