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板坯连铸异钢种混浇对铸坯洁净度及轧材力学性能的影响

Influence of mixed casting of different steel grades in continuous casting slab on slab cleanliness and mechanical properties of steel plates

  • 摘要: 目前板坯连铸混浇常通过降低中间包液面减少混浇坯,但非稳态浇注易引起夹杂物增加,而采用不降低中间包液面的方式时,维持中间包液面稳定虽可提升钢水洁净度,但会增加混浇坯数量。本研究以某钢厂板坯连铸SPHC与DC01采用降低中间包液面的方式进行异钢种混浇的生产过程为研究对象,采用光学显微镜、扫描电镜、大样电解以及万能力学机等手段系统评价混浇坯的洁净度及对板材力学性能的影响。结果表明,混浇坯中间段与正常铸坯中TO质量分数相差较大为(10~15)×10-6,N质量分数维持在70×10-6左右,显微杂物数量密度相差较小为8.54~8.89 个/mm2。混浇过程大颗粒夹杂物含量逐渐降低为正常铸坯水平2.6 mg/10 kg,显微夹杂与大颗粒杂物形貌和类型与正常铸坯基本一致。混浇坯对应轧材的抗拉强度、屈服强度以及断后伸长率分别比正常铸坯高11 MPa、32 MPa和5.7%。故采用不降低中间包液位进行混浇应减少混浇坯,形成的混浇坯以及对应的轧材应单独处理以降低判废率。

     

    Abstract: Lowering the liquid level in tundish in the mixed casting of different steel grades is adopted to reduce the intermixed slab length but the increase of inclusions in slab arises, however non-lowering the liquid level in tundish is applied to implement steady-state operation and increase the intermixed slab length. Non-lowering the liquid level in tundish was applied in the mixed casting mixed casting of the SPHC and DC01 in a steel factory, the cleanness of the intermixed slab and the influence of it on mechanical properties of steel plate were comprehensively evaluated by optical microscope, scanning electron microscope analysis, Sample-electrolyzing method and multi-use mechanical testing machine. The results showed that content difference of total oxygen between intermixed slab and normal slab was 10×10-6 to 15×10-6, nitrogen content maintained about 70×10-6. Distribution density difference of inclusions was 8.54 to 8.89 per/mm2, content difference of large inclusions was 2.6 mg/10 kg, morphology and type of large and micro inclusions were basically consistent. tensile strength, yield strength, elongation after fracture of corresponding steel plate of the intermixed slab was more 11 MPa,32 MPa and 5.7% than that of normal slab in turn. Therefore, the intermixed slab and corresponding steel plate generated by non-lowering the liquid level in tundish should be degraded to reduce the rejection rate.

     

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