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PMO功率对225 mm×270 mm矩形45钢铸坯低倍质量的影响

Effect of PMO power on macrostructure quality of 225 mm×270 mm rectangular 45 steel casting billet

  • 摘要: 以中碳45钢为研究对象,利用脉冲磁致振荡(PMO)凝固均质化技术,使用高、中、低功率工艺参数对225 mm×270 mm矩形铸坯进行脉冲磁场处理。研究表明,高功率条件下,铸坯中心缩孔完全消除,等轴晶占比分别增加66.07%和19.62%,铸坯中心偏析指数可降至1.02。适当降低PMO功率,仍可显著改善铸坯心部缩孔缺陷和铸坯中心偏析,但选择PMO低功率不能起到理想的冶金效果。在合适的PMO工艺参数条件下,提高连铸拉速对PMO均质化效果影响较小。

     

    Abstract: Taking medium-carbon 45 steel as the research object, the Pulse Magneto-Oscillation (PMO) homogenization technology was adopted to perform pulse magnetic field treatment on 225×270 rectangular casting billets under high, medium and low power process parameters. The results show that a certain power level is required for PMO treatment. Under high power conditions, the central shrinkage cavity of the casting billet is completely eliminated, the proportion of equiaxed crystals increases by 66.07% and 19.62% respectively, and the central segregation index of the casting billet can be reduced to 1.02. Appropriately reducing the PMO power can still significantly improve the central shrinkage cavity defect and central segregation of the casting billet; however, selecting low PMO power fails to achieve the ideal metallurgical effect. Under the appropriate PMO process parameters, increasing the continuous casting speed has little impact on the PMO homogenization effect.

     

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