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薄板坯结晶器液面波动的时频特征解析

Analysis of time-frequency characteristics of liquid level fluctuations in thin slab mold

  • 摘要: 薄板坯连铸结晶器液面异常波动易扰乱弯月面稳定性,引发保护渣卷渣现象,同时造成铸坯坯壳凝固不均匀,是产生夹杂类铸坯缺陷的主要诱因。本文以国内某钢厂薄板坯结晶器的工艺参数为基础,建立了与工业原型相似比为0.5的水模型,采用波高仪与三维粒子测速系统采集液面波动和表面流速,结合小波变换进行液面波动的定量分析。结果表明:结晶器液面波动的主要频率集中在0~1.09 Hz,随着拉速的增加,液面波动的频率呈现先升高后下降趋势,波幅逐渐增加;随着SEN浸入深度由130 mm增至170 mm,波幅逐渐减小,各位置的小波能量向更低频带迁移,其中SEN附近低频(0~0.135 Hz)能量占比约从0.35提升至0.75;此外,小波总能量与平均波高具有一致的变化趋势,宽面1/4区域为液面波动的主要发生区,波幅与表面流速存在正相关性,而与频率无明显的对应规律。本研究揭示了薄板坯结晶器液面波动的时频演化规律,为结晶器液面稳定控制与工况动态诊断提供参考。

     

    Abstract: Abnormal liquid level fluctuation in the thin slab continuous casting mold easily disturbs the stability of the meniscus, causes mold powder entrapment and uneven solidification of the shell, which is a major inducement for inclusion defects of cast slabs. This study, based on the process parameters of a thin slab mold in a domestic steel plant, established a water model with a similarity ratio of 0.5 to the industrial prototype. A wave height meter and a three-dimensional particle velocimetry system were used to collect liquid level fluctuations and surface velocities, and wavelet transform was combined to perform quantitative analysis of the liquid level fluctuations. The results show that the main frequencies of fluctuations in the mold are concentrated in the range of 0-1.09 Hz. With increasing casting speed, the frequency composition of fluctuations exhibits a trend of first increasing and then decreasing, while the amplitude gradually increases. As the SEN (submerged entry nozzle) depth increases from 130 mm to 170 mm, the amplitude gradually decreases, and the wavelet energy at each location migrates to lower frequency bands. Specifically, the proportion of low-frequency (0-0.135 Hz) energy near the SEN increases from approximately 0.35 to 0.75. Furthermore, the total wavelet energy and the average wave height show a consistent trend, with the wide 1/4 region being the main area for fluctuations. The amplitude is positively correlated with the surface velocity, but there is no obvious correlation with the frequency. This study reveals the time-frequency evolution law of fluctuations in thin slab mold, providing a reference basis for stable control of the mold level fluctuation and dynamic diagnosis of operating conditions.

     

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