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PMO技术在ø250 mm圆坯工业生产中的应用

Application of PMO technology in industrial production of ø 250 mm round billets

  • 摘要: 基于天津荣程联合钢铁集团有限公司浇注断面为ø 250 mm圆坯连铸机应用脉冲磁致振荡(PMO)凝固均质化技术的生产实践,研究了该技术对圆坯中心缺陷和宏观偏析的改善效果。结果表明,PMO技术可以明显改善ø 250 mm圆坯的中心缩孔,且电压控制在225kU~235kU V(kU表示设备系数,即不同设备校准参数)时效果最佳;PMO技术对铸坯宏观偏析有明显改善效果,电压在220kU V左右、频率为中频时调控效果最佳;且该技术具有较高的工艺容偏度,提高拉速10%~20%并不影响其对铸坯中心缺陷和宏观偏析的调控效果。同时,生产实践表明,PMO技术装备运行稳定可靠,投产近1年无产品异议。

     

    Abstract: Based on the production practice of applying Pulsed Magnetic-Oscillation (PMO) solidification homogenization technology on the ø 250 mm round billet continuous caster of Tianjin Rockcheck United Iron & Steel Group Co., Ltd., this study explores the improvement effect of this technology on the center defects and macrosegregation of round billets. The results show that the PMO technology can significantly improve the centerline shrinkage cavities of ø 250 mm round billets, with the best effect achieved when the voltage is controlled at 225kU-235kU V (kU represents the equipment coefficient, i.e., the calibration parameters of different equipment). Additionally, the PMO technology has a significant improvement effect on the macrosegregation of cast billets, and the optimal regulation effect is obtained when the voltage is around 220kU V and the frequency is medium frequency. Moreover, this technology has high process tolerance; increasing the casting speed by 10%-20% does not affect its regulation effect on the center defects and macrosegregation of cast billets. Meanwhile, production practice indicates that the PMO technical equipment operates stably and reliably, with no product objections since its commissioning nearly a year ago.

     

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