PMO技术在连铸SWRCH22A小方坯工业生产中的应用
Application of PMO technology in continuous casting of SWRCH22A billet
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摘要: 脉冲磁致振荡(PMO)凝固均质化技术是上海大学先进凝固技术中心的原创技术,用于解决金属凝固过程中的组织细化和均质化问题。为进一步提高鞍钢股份有限公司SWRCH22A冷镦钢的连铸生产水平,将该技术应用于其工业生产,进行了一系列不同PMO工艺参数下的工业试验。结果表明,应用PMO技术后,连铸坯中心缩孔、中心疏松及中心碳偏析等中心缺陷得到有效控制。样品的中心缩孔、中心疏松及中心碳偏析不高于0.5级的比率几乎达到100%;中心等轴晶率随着PMO参数增大明显增加,最大达到18.37%,等轴晶占比达到26%;同时,PMO技术可以明显改善铸坯的径向碳偏析,且随着PMO参数增大,中心偏析改善程度增加,当PMO电压为290kU V时,中心偏析由原来的0.245%减小至0.20%,降低18.4%。Abstract: Pulsed Magneto-Oscillation (PMO) solidification homogenization technology is an original technology developed by the Advanced Solidification Technology Center of Shanghai University, which is used to solve the problems of microstructure refinement and homogenization during metal solidification. To further improve the continuous casting production level of SWRCH22A cold-heading steel of Angang Steel Co., Ltd., this technology was applied to its industrial production, and a series of industrial tests were carried out under different PMO process parameters. The results show that after the application of PMO technology, the central defects of continuous casting billets, such as centerline shrinkage cavities, centerline porosity and centerline carbon segregation, are effectively controlled. The ratio of samples with centerline shrinkage cavities, centerline porosity and centerline carbon segregation not higher than grade 0.5 reaches nearly 100%. The central equiaxed crystal ratio increases significantly with the increase of PMO parameters, with the maximum reaching 18.37%, and the proportion of equiaxed crystals reaches 26%. Meanwhile, PMO technology can significantly improve the radial carbon segregation of cast billets, and the improvement degree of centerline segregation increases with the increase of PMO parameters. When the PMO voltage is 290 kV, the centerline carbon segregation decreases from the original 0.245% to 0.20%, a reduction of 18.4%.
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