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基于数值-物理模拟和高温测速的氩气流量对结晶器流场的影响

Influence of Flow Rate of Argon Gas on Flow Field in Mold Based on Numerical/Physical Simulation and High-Temperature Velocity Measurement

  • 摘要: 结晶器流场优化是钢铁生产中控制夹杂物、稳定铸坯质量的重要途径。合理的结晶器钢液流场可减少炼钢缺陷,提升汽车外板用连铸坯表面质量。采用数值模拟和水模拟与高温定量测速相结合的方法,研究了氩气流量对结晶器流场、表面流速和钢液面波动的影响。结果表明:在3种氩气流量下数值模拟、水模拟与高温测速的结果吻合良好;结晶器表面附近钢液流速随氩气流量的增加而减小,其流场为双循环流。随着氩气流量的增加,钢液从水口附近区域向窄面的流动逐渐不稳定并向单循环流发展,同时结晶器内射流区域收缩,窄面射流的冲刷速度减小。氩气流量较大时,水口附近钢液面波动剧烈,从而易产生渣眼和气泡卷渣。在试验连铸时氩气流量建议控制在6 L/min。

     

    Abstract: Optimization of flow field in the mold is an important approach to controlling inclusions and stabilizing slab quality in steel production. A rational flow field of molten steel in the mold can effectively reduce steelmaking defects and improve the surface quality of continuous casting slabs intended for automobile outer panels. The effect of argon flow rate on the flow field in mold,surface flow velocity and fluctuation of molten steel level were studied by a method of combining numerical simulation, water modeling with high temperature velocity measurement. The results showed that the results of numerical simulation, water modeling and high temperature velocity measurement were in good agreement under the three argon flow rates; with the increase in the flow rate of argon gas,the flow velocity of molten steel near the surface of the mold decreased and the flow field was a double-recirculation flow. As the argon flow rate increased,the flow of molten steel from region near the nozzle to the narrow face became progressively unstable and evolved toward a singlerecirculation flow,accompanied by the contraction of the jet region in the mold and the reduction in scouring velocity of the narrow-face jet. When the argon flow rate was larger,the molten steel level near the nozzle fluctuated intensely with the result that slag eyes and bubble entrapment is easy to produce. It was recommended that the argon flow rate was controlled at 6 L/min during trial continuous casting.

     

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