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开轧温度对SWRCH22A冷镦钢轧制力和轧件温度的影响

Effect of Starting Rolling Temperatures on Rolling Force and Temperature of Rolled Piece of SWRCH22A Cold Heading Steel

  • 摘要: 采用Gleeble-3800热模拟试验机测定了SWRCH22A冷镦钢的应力-应变曲线。基于Deform有限元模拟软件模拟了SWRCH22A钢粗、中轧阶段的1~14道次。研究了1 010、1 060、1 100℃等开轧温度对SWRCH22A钢轧制力和轧件温度的影响。结果表明:随着始轧温度的升高,SWRCH22A钢的轧制力减小;在1 010和1 100℃开始轧制过程中第3道次轧制力大于第2道次且不稳定,在1 060℃开始轧制过程中第2、3道次,第6、7道次和第10、11道次轧制力明显减小且较稳定;轧件边缘温度显著下降,心部温度变化不大;增大第2、3道次的辊缝、孔型高度和宽展能显著提高轧制过程的稳定性; SWRCH22A冷镦钢的最佳开轧温度为1 060℃。

     

    Abstract: Stress-versus-strain curve of SWRCH22A cold heading steel was determined via a Gleeble-3800 thermal simulation tester. The 1 to 14 passes of the rough rolling and intermediate rolling stages of SWRCH22A steel was simulated on the basis of Deform finite element simulation software. The effects of starting rolling temperatures of 1 010,1 060 and 1 100 ℃ on the rolling force and temperature of rolled piece for SWRCH22A steel were investigated. The results indicated that(a) with the rise in starting rolling temperature,SWRCH22A steel decreased in the rolling force;(b) the rolling force of the 3rd pass during rolling process starting at 1 010 and 1 100 ℃ was larger than that of the 2ndpass and instable;(c) the rolling force of 2nd and 3rd,6 and 7th,and 10th and 11th passes during rolling process starting at 1 060 ℃ reduced significantly and was relatively stable;(d)the temperatures of rolled piece decreased markedly in edge and had no evident change in core;(e)the increases in roll opening,groove height and spread for 2nd and 3rdpasses were able to make rolling process significantly stable; and(f) the most preferable starting rolling temperature was 1 060 ℃ for SWRCH22A cold heading steel.

     

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