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恶劣环境下振动筛出料口异常状态自动检测方法

Automatic detection method for abnormal states of vibrating screen discharge outlet in harsh environment

  • 摘要: 选矿筛分车间内环境恶劣,导致振动筛出料口检测存在危险性高、效率低下以及远程监控平台难以建立等问题,为此提出一种机械装置与计算机视觉相结合的巡检方式,用于实现对出料口的自动化异常检测。首先搭建具有刚性伸缩结构的巡检机器人平台,其目的是在搭载和保护相机的同时,还能实现自由灵活的近距离图像采样,同时设计了一种齿条换向件来减小伸缩管径向尺寸,以解决刚性材料引起的负载过大问题。其次,提出一种支持向量数据描述(SVDD)结合神经网络的图像识别模型,以LeNet网络为特征提取器,采用自编码器对LeNet进行预训练,以提高网络的收敛速度。实验结果表明,本文方法对出料口异常检测的准确率可达到98.7%,AUC值达到0.99,满足生产现场的实际应用需求。

     

    Abstract: The harsh operating environment inside mineral processing and screening workshops gives rise to problems such as high risks,low efficiency in the detection of vibrating screen discharge outlets,and difficulties in establishing remote monitoring platforms. Therefore,a method combining mechanical devices with computer vision was proposed to automatically detect abnormal states of the outlet. First,a patrol robot platform with a rigid telescopic structure was built to carry and protect cameras while enabling free,flexible,and close-range image sampling. Meanwhile,a rack commutator was designed to reduce the diameter of the telescopic tube,thereby solving the problem of excessive load caused by rigid materials. Second,an image recognition model combining support vector data description(SVDD)with a neural network was constructed. The Le Net network was used as the feature extractor,and an autoencoder was adopted to pre-train LeNet for improving the network convergence speed. Experimental results show that the proposed method achieves an anomaly detection accuracy of 98.7% and an AUC value of 0.99 for discharge outlets,which meets the actual production requirements.

     

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