原子力显微镜表征纳米粉末粒度测试方法探讨
Discussion on particle size measurement method for nanopowder by atomic force microscope
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摘要: 纳米粉末的粒度分布是影响材料组织结构与性能的关键因素之一,对其粒度进行准确表征一直是该领域的研究热点。本文系统探讨了基于原子力显微镜(AFM)精确表征纳米粉末粒度及其分布的测试方法,重点围绕样品制备、图像分析与统计可靠性等关键环节展开研究。以金属镍粉和非金属氧化锆粉为研究对象,解决了纳米颗粒因表面能高易团聚而导致的测量误差问题。结果表明,以水或乙醇为溶剂进行简单分散,超声30 min后将分散液滴在云母上,干燥30 min即可获得均匀分布的纳米颗粒;利用AFM高度图中颗粒与基底之间的明显高度差,通过Image Pro软件将每个颗粒精确分离提取,可实现对单个颗粒直径、长宽比等参数的精准测量,对不小于10 nm粉末的粒度表征具有普适性与高精度。通过分析颗粒数量与平均粒径稳定性之间的关系,得出测量的颗粒数量需不少于1 000个,才能保证平均粒度结果具有统计代表性和准确性。Abstract: Particle size distribution of nanopowder is one of the key factors affecting microstructure and propertie of materials, and the accurate characterization of their particle sizes has been a research hotspot in this field. A measurement method for accurately characterization of the particle size and distribution of nanopowder was discussed systematically based on atomic force microscopy (AFM), with a focus on key aspects such as sample preparation, image analysis, and statistical reliability. Taking metallic nickel powder and non-metallic zirconia powder as the research objects, the problem of measurement error caused by the high surface energy of nanoparticles and their tendency to agglomerate was solved. The results showed that the uniformly distributed nanoparticles could be obtained after the dispersed liquid was dropped onto mica and dried for 30 min, after simply dispersing in water or ethanol as the solvent and ultrasonically treating for 30 min. Using the significant height difference between particles and substrate in AFM height image, each particle could be precisely separated and extracted with Image Pro software, realizing precise measurement of parameters such as the diameter and aspect ratio of individual particle. This method was applicable and highly accurate for characterizing the particle size of powder with a diameter not more than 10 nm. By analyzing the relationship between the particles number and the average particle size stability, it was concluded that the measured particle number should be not less than 1 000 in order to ensure that the average particle size results had statistical representativeness and accuracy.
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