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基于钢管检测的直流漏磁探伤机校准方法探讨

Discussion on calibration method of direct current magnetic flux leakage flaw detector for steel pipe testing

  • 摘要: 直流漏磁探伤机在钢管自动化探伤中应用广泛,它的性能优劣会直接影响检测结果的准确性。目前国内外主要通过对设备(探伤机、传感器、机械部分)的系统综合性能测试来进行评定,未有明确的直流漏磁探伤机的仪器性能校准标准。文章通过介绍直流漏磁探伤机实施校准的意义,对探伤机工作原理与仪器硬件构成进行分析,得出影响直流漏磁探伤机性能的关键组成部分:磁化装置、衰减器(或放大器)、整机噪声、退磁器。同时,科学合理地借助一定的工具对这些关键部分进行测量,并给出相应的计量参数:磁化电流相对误差、衰减器衰减误差、电噪声电平、剩余磁感应强度。经过研究分析,对计量参数提出一定的量化指标,并建立有效的校准方法,旨在为钢管直流漏磁探伤机的校准提供参考。

     

    Abstract: Direct current magnetic flux leakage flaw detector is widely used in steel pipe automatic testing, and its performance directly affects the accuracy of testing results. Currently, the evaluation is primarily conducted through comprehensive performance testing of equipment (flaw detectors, sensors, mechanical components) both domestically and internationally, with no established calibration standards for the instrument performance of direct current magnetic flux leakage flaw detector. By introducing the significance of implementing calibration for direct current magnetic flux leakage flaw detector, the paper analyzes the working principle of flaw detector and the composition of its hardware, and concludes the key components that affect the performance of direct current magnetic flux leakage flaw detector, including magnetization device, attenuator (or amplifier), overall noise, and demagnetizer. Meanwhile, scientific and reasonable tools should be used to test these key parts and provide corresponding metrological parameters: relative error of magnetization current, attenuation error of attenuator, electrical noise level, and residual magnetic induction intensity. Through research and analysis, certain quantitative indicators should be proposed for the metrological parameters and effective calibration methods should be established, aiming to provide a reference for the calibration of direct current magnetic flux leakage flaw detector for steel pipe testing.

     

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