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一种基于单目视觉的简易工件尺寸测量系统设计

Design of a simple workpiece size measurement system based on monocular vision

  • 摘要: 本文研究了一种基于嵌入式图像采集与MATLAB图像处理的轻量化非接触式尺寸测量系统,能够实现工件尺寸的快速准确测量。系统硬件以STM32F407ZGT6为主控制器,驱动OV2640摄像头采集图像,并通过液晶显示器(LCD)屏幕实时显示;软件部分基于MATLAB平台开发,实现了系统标定、畸变校正、图像降噪、边缘检测等功能,最终完成对图像中任意选定两点间距的精确计算。实验测试表明,该系统测量重复性良好,样本测量标准不确定度为0.023~0.030 mm,相对误差为0.08%~0.43%。与传统接触式测量方法相比,本系统具备非接触、操作便捷等特点,适用于不宜接触或需快速检测的工业应用场景。

     

    Abstract: A lightweight non-contact size measurement system is proposed in this paper, based on embedded image acquisition and MATLAB image processing, enabling rapid and accurate workpiece size measurements. In the hardware configuration, STM3F407ZGT6 is adopted as the main controller to operate the OV2640 camera for image acquisition, while the captured images are displayed in real-time on an liquid crystal display (LCD) screen. The software component is developed on MATLAB platform, realizing essential functions including system calibration, distortion correction, image denoising, and edge detection, thereby achieving accurate calculation of the distance between any two designated points in the image. Experimental results indicate that the system has good measurement repeatability, with standard uncertainty of 0.023-0.030 mm and relative error of 0.08%-0.43% in sample measurements. Compared to conventional contact-based measurement approaches, the proposed system has the characteristics of non-contact operation and operational simplicity, rendering it applicable in industrial settings where physical contact is not feasible or where efficient measurement is necessary.

     

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