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三聚氰胺装置焊缝腐蚀原因分析

Corrosion cause analysis of welding seam in melamine device

  • 摘要: 利用场发射扫描电子显微镜(SEM)、金相显微镜和X射线衍射仪等对三聚氰胺装置中的哈氏合金焊缝腐蚀原因进行了分析,为三聚氰胺装置的防腐提供了参考。宏观分析表明腐蚀最严重部位是焊缝,化学成分检测结果表明成分满足C-276哈氏合金要求,金相组织检测结果表明材料组织正常。X射线衍射结果表明焊缝外表面腐蚀产物主要为NiO。扫描电子显微镜能谱结果表明腐蚀最严重的焊缝Mo、Cr、W含量最低。通过综合分析,结果表明,哈氏合金焊缝中的Mo、Cr、W合金元素含量低于母材是焊缝发生严重腐蚀的原因。合金元素Cr在表面会形成致密的钝化氧化膜,Cr含量低降低了焊缝的抗氧化能力;Mo含量低降低了焊缝的抗还原能力;W含量低降低了焊缝的高温强度和耐腐蚀性。为提高焊缝部位的耐蚀性,建议选用比母材耐腐蚀级别更高的焊丝进行焊接。

     

    Abstract: The corrosion causes of Hastelloy welding seam in melamine device were analyzed by field emission scanning electron microscope(SEM), metallographic microscope, and X-ray diffractometer, providing a reference for the anti-corrosion of melamine device. The macroscopic analysis indicated that the most severely corroded area was the welding seam. The chemical composition test results showed that the composition met the requirements of C-276 Hastelloy. The metallographic structure test results indicated that the material structure was normal. The X-ray diffraction results showed that the corrosion products on the outer surface of welding seam were mainly NiO. The scanning electron microscope energy spectrum results indicated that the contents of Mo, Cr, and W in the most severely corroded welding seam were the lowest. Through comprehensive analysis, the results showed that the alloying contents of Mo, Cr, and W alloy elements in Hastelloy alloy welding seam were lower than those of the base material, which was the reason for the severe corrosion of welding seam. The alloy element Cr formed a dense passivation oxide film on the surface, and a low Cr content reduced the oxidation resistance of welding seam; a low Mo content reduced the reduction resistance of welding seam; a low W content reduced the high-temperature strength and corrosion resistance of welding seam. To improve the corrosion resistance of welding seam area, it was recommended to use welding wire with a higher corrosion resistance level than the base material for welding.

     

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