LF精炼过程钢液温度预测与控制模型的开发与应用
Development and application of prediction and control model for molten steel temperature in LF refining process
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摘要: 本文以120 t LF炉为研究对象,针对LF精炼过程中钢水温度控制精度不足、人工调整滞后性等问题,设计了一种结合机理模型与线性回归方法的新型温度预报与控制模型。该模型旨在实现钢水温度的高精度预测与动态控制,以满足现代炼钢生产对温度稳定性的严格要求。在模型设计中,机理模型基于热力学原理,构建了钢水温度变化的理论框架。与此同时,线性回归模型则充分利用历史操作数据,提取关键操作参数与钢水温度之间的线性关系。研究结果表明,该复合模型能够实时预测钢水温度变化,并根据预测结果动态调整操作参数,从而实现温度的精准控制。在实际生产测试中,当模型运行条件满足且生产过程稳定时,终点温度预测误差在±5 ℃以内的命中率超过95%。此外,该模型已成功集成到LF炉的自动化控制系统中,实现了温度的自动调节与闭环控制。结合现代控制技术,该系统能够根据实时数据自动优化操作参数,减少了人工干预的不确定性和滞后性。实际应用表明,该模型不仅提升了温度控制的稳定性,还降低了能源消耗和生产成本,为LF炉的智能化生产提供了有力支持。未来,该模型有望进一步推广至其他类型的精炼炉,为钢铁行业的智能化转型提供技术借鉴。Abstract: Taking 120 t LF furnace as the research object, a new temperature prediction and control model combining mechanism model and linear regression method was designed, to address the insufficient control accuracy of molten steel temperature and hysteretic nature of manual adjustment during LF refining process. This model aimed to achieve high-precision prediction and dynamic control of molten steel temperature, in order to meet the strict requirements for temperature stability in modern steelmaking production. In the model design, the mechanism model was based on thermodynamic principles and constructed a theoretical framework for the change of molten steel temperature. Meanwhile, the linear regression model made full use of historical operation data to extract the linear relationship between key operation parameters and molten steel temperature. The research results showed that this composite model could predict the changes in molten steel temperature in real time and adjust the operation parameters dynamically according to the prediction results, thereby achieving precise temperature control. In actual production tests, when the operating conditions of the model were met and the production process was stable, the hit rate of the end-point temperature prediction error within ±5 ℃ exceeded 95%. Moreover, the model had been successfully integrated into the automatic control system of LF furnace, achieving the automatic regulation and closed-loop control of temperature. Combined with modern control technology, this system could automatically optimize operation parameters based on real-time data, reducing the uncertainty and hysteretic nature of manual intervention. Practical applications had shown that the model not only improved the stability of temperature control, but also reduced energy consumption and production costs, providing strong support for the intelligent production of LF furnaces. In the future, the model was expected to be further promoted to other types of refining furnaces, providing technical references for the intelligent transformation of steel industry.
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