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LF精炼炉智能脱氧合金化模型的设计与应用

Design and application of intelligent deoxidation and alloying model for LF refining furnace

  • 摘要: 本文针对LF精炼炉精炼过程中脱氧合金化控制精度不足、人工优化能力有限的问题,基于冶金反应机理与历史生产数据,开发了一种智能脱氧合金化模型。该模型通过融合理论分析与数据驱动方法,综合考虑合金元素的收得率、市场价格以及生产过程中的动态变化,采用优化算法计算出成本效益最高的合金加入量,从而实现了脱氧合金化的精准控制与成本优化。在模型设计中,冶金机理部分考虑了合金元素在钢液中的溶解和氧化过程,为合金收得率的预测提供了理论依据。同时,历史数据驱动部分通过线性回归分析,提取了关键操作参数与合金元素收得率之间的定量关系,弥补了机理模型在复杂工况下的局限性。基于此,模型能够动态调整合金加入量,适应生产过程中的波动,确保合金化效果的稳定性。研究结果表明,模型在锰铁合金和铬铁合金±20 kg偏差内的预测准确率分别达到90%和96%,硅铁脱氧计算在±20 kg偏差内的准确率也超过90%。该模型的成功应用不仅提高了LF精炼炉脱氧合金化的效率和精度,还为钢铁企业提供了智能化生产的技术支持。通过精准控制合金化过程,企业能够实现资源的高效利用和成本的显著优化,为钢铁行业的绿色化、智能化转型提供了重要参考。

     

    Abstract: To address the issues of insufficient control accuracy and the limited manual optimization capabilities of deoxidation alloying during LF refining furnace refining process, an intelligent deoxidation alloying model is developed based on the metallurgical reaction mechanism and historical production data. This model integrates theoretical analysis and data-driven methods, comprehensively considering the alloy elements yield, market prices, and dynamic changes during the production process. It uses optimization algorithms to calculate the amount of alloy addition that yields the highest cost-effectiveness, thereby achieving precise control of deoxidation alloying and cost optimization. In the model design, the metallurgical mechanism part takes into account the dissolution and oxidation processes of alloy elements in the molten steel, providing a theoretical basis for the prediction of alloy elements yield. Meanwhile, the data-driven historical part uses linear regression analysis to extract the quantitative relationship between key operating parameters and alloy elements yield, compensating for the limitations of mechanism model in complex working conditions. Based on this, the model could dynamically adjust the amount of alloy addition to adapt to the fluctuations in the production process and ensure the stability of alloying effect. The results show that the prediction accuracy of this model for ferro-manganese and ferrochrome within±20 kg deviations reaches 90% and 96% respectively, and the accuracy of ferrosilicon deoxidation calculation within±20 kg deviations also exceeds 90%. The successful application of this model not only improves the efficiency and accuracy of deoxidation alloying in LF refining furnace, but also provides technical support for intelligent production in steel enterprises. Through precise control of the alloying process, enterprises could achieve efficient utilization of resources and significant cost optimization, providing important references for the green and intelligent transformation of steel industry.

     

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