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凿岩锤头失效分析及性能提升探讨

Failure analysis of rock drilling hammer head and discussion on performance enhancement

  • 摘要: 凿岩锤头失效分析的研究对于提高凿岩船作业效率,保障项目进度及航道安全有重要意义。本文采用金相分析、化学检测及力学性能试验等手段对失效锤头进行了组织、成分及力学性能等分析,并采用JMatPro热力学软件对锤头在制造过程中的热处理过程进行了模拟计算;探讨了凿岩锤头失效的原因,同时提出了性能提升的具体措施。结果表明,凿岩锤头失效的原因是锤头基体部位严重变形所致,主要是由于凿岩锤头基体合金中Si、Cr含量低于标准GB/T 5680—2010对ZGMn13Cr2钢的要求值,Mn、Mo含量处于标准要求下限,对锤头的强化效果不足;另外,锤头水韧处理温度低于高锰钢常规水韧温度1 050~1 100 ℃,对锤头的强化效果有限,导致锤头强度达不到标准要求。采取以下措施可提高锤头强度、硬度等性能:增加锤头合金元素Si、Mn及Cr、Mo元素含量,按标准要求的中上限含量控制;水韧温度提高到1 060 ℃,以及增加精炼工艺等措施。

     

    Abstract: The failure analysis research of rock drilling hammer heads is of great significance for improving the operational efficiency of rock drilling vessels, ensuring project progress and waterway safety. The microstructure, composition and mechanical properties of failed hammer heads were analyzed by means such as metallographic microscope, chemical testing and mechanical properties tests. The heat treatment process of hammer heads during manufacturing was simulated and calculated with JMatPro thermodynamic software. Then, the failure causes of the rock drilling hammer heads were discussed, and the specific measures for performance improvement were proposed. The results showed that the failure of rock drilling hammer heads was caused by the severe deformation of the base part of hammer heads. It was mainly due to the fact that the contents of Si and Cr in the base alloy of rock drilling hammer heads were lower than the required values specified in standard of GB/T 5680-2010 for ZGMn13Cr2 steel, while the contents of Mn and Mo were at the lower limit of standard requirement, resulting in insufficient strengthening effect of hammer heads. In addition, the water hardening treatment temperature of hammer heads was lower than the conventional water hardening temperature of high manganese steel ranging from 1 050 to 1 100 ℃, which had a limited strengthening effect on the hammer heads, causing the strength of hammer heads to fail to meet the standard requirements. The following measures could enhance the strength and hardness of hammer heads: increasing the content of alloy elements such as Si, Mn, Cr and Mo in hammer heads, and controlling them at the upper limit of standard requirement; raising the water hardening temperature to 1 060 ℃, and taking measures such as increasing the refining process, etc.

     

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